2007 Ford FOCUS Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2007 Codes Chassis Code: Mk2 (Global) Platform: Global C platform (shared with Mazda3, Volvo C30/S40/V50) 👋 Introduction Market Position Segment: Compact car (C-segment) Target Audience: DIY mechanics, professional technicians, car enthusiasts Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cobalt Key Features Vehicle Strengths: Good handling and ride quality for its class, spacious interior, a range of efficient engine options, strong safety credentials for its era. Manual Value Proposition: Provides in-depth technical guidance, empowering owners and technicians to perform repairs, diagnostics, and maintenance accurately and efficiently, saving time and money. 📋 Manual Details Coverage Areas Regions Covered: North America, Europe (specifications may vary slightly by region) Page Count Total Pages: Over 2000 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, automatic transmission, manual transmission, clutch, driveshafts, axles Chassis: Brakes (hydraulic, ABS), steering, suspension (front & rear), wheels, tires Electrical: Battery, charging system, starting system, ignition system, lighting, instrument cluster, body control module (BCM), comfort systems (HVAC, power accessories), infotainment, chassis electronics, safety systems (SRS) Body: Body structure, exterior panels, interior trim, doors, windows, seats, safety restraints Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical diagnostics and repair, body panel repair Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based diagnosis Special Tools: Identification and usage of special tools required for specific repairs and diagnostics Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Digital Format: PDF Searchable Text: Yes (fully searchable by keywords) Printable: Yes (print-optimized) Print Quality Resolution: High-resolution images and diagrams Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Na: 2.0L Duratec HE (GEMA) Engine Type Na: Inline-4, DOHC, 16-valve Displacement Na: 1999 cc (2.0 Liters) Bore X Stroke Na: 87.6 mm x 83.1 mm Compression Ratio Na: 9.5:1 Horsepower Na: 140 hp @ 6000 rpm Torque Na: 136 lb-ft @ 4500 rpm Optional Engine Na Engine Code Na: 2.3L Duratec (Mazda MZR) Engine Type Na: Inline-4, DOHC, 16-valve Displacement Na: 2295 cc (2.3 Liters) Horsepower Na: 150 hp @ 6000 rpm Torque Na: 140 lb-ft @ 4500 rpm Optional Engine Usdm Engine Code Usdm: 2.0L I4 (PZEV option available) Engine Type Usdm: Inline-4, DOHC, 16-valve Displacement Usdm: 1999 cc Horsepower Usdm: 136 hp @ 6000 rpm Torque Usdm: 129 lb-ft @ 4500 rpm Engine Code Usdm Performance: 2.3L Duratec (Mazda MZR) Horsepower Usdm Performance: 153 hp @ 6000 rpm Torque Usdm Performance: 144 lb-ft @ 4500 rpm Engine Code Usdm Performance St: 2.3L Turbocharged Duratec (Cobra) Horsepower Usdm Performance St: 224 hp @ 5500 rpm Torque Usdm Performance St: 235 lb-ft @ 3500 rpm Fuel System Type: Electronic Fuel Injection (EFI) with sequential port injection Fuel Type: Unleaded gasoline (87 octane minimum recommended, 91 octane for ST) Fuel Pump Pressure: 39-44 psi (typically) 🔧 Transmission Standard Na Type Na: 5-speed Manual Transmission (Getrag MTX-75) Optional Na Type Na: 4-speed Automatic Transmission (Ax4N) Standard Usdm Type Usdm: 5-speed Manual Transmission (B5/Getrag) Optional Usdm Type Usdm: 4-speed Automatic Transmission (4F27E) Optional Usdm Performance Type Usdm: 6-speed Manual Transmission (Getrag MMT6) Features Clutch Type: Hydraulic, single dry plate Fluid Specifications Manual Transmission Fluid: Mercon V (for 4-speed Automatic), WSS-M2C200-CD (for 5-speed Manual) Fluid Capacities Automatic Transmission Capacity: Approx. 6.8 L (7.2 US qt) for 4-speed automatic Manual Transmission Capacity: Approx. 2.0 L (2.1 US qt) for 5-speed manual 📐 Dimensions Exterior Length: Approx. 4481 mm (176.4 in) Width: Approx. 1840 mm (72.4 in) Height: Approx. 1497 mm (58.9 in) Wheelbase: Approx. 2640 mm (103.9 in) Front Track: Approx. 1536 mm (60.5 in) Rear Track: Approx. 1532 mm (60.3 in) Interior Front Headroom: Approx. 985 mm (38.8 in) Rear Headroom: Approx. 973 mm (38.3 in) Front Legroom: Approx. 1029 mm (40.5 in) Rear Legroom: Approx. 879 mm (34.6 in) Cargo Cargo Volume Sedan: Approx. 425 L (15.0 cu ft) Cargo Volume Hatchback: Approx. 396 L (14.0 cu ft) (seats up) Weights Curb Weight Min: Approx. 1370 kg (3020 lbs) Curb Weight Max: Approx. 1530 kg (3373 lbs) Gross Vehicle Weight Rating Gvwr: Varies by configuration, typically around 1900 kg (4189 lbs) Towing Capacity: Not typically specified for North American models, limited for European models Wheels And Tires Standard Wheel Size: 16-inch alloy or steel Optional Wheel Size: 17-inch or 18-inch alloy (ST) Wheel Bolt Pattern: 5x108 Standard Tire Size Na: 205/55R16 Optional Tire Size Na: 215/45R17, 225/40R18 (ST) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5...

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Sku: 584893

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Description

🏷️ Basic Information

Identification

Make:

Model:

Focus

Year:

Codes

Chassis Code:

Mk2 (Global)

Platform:

Global C platform (shared with Mazda3, Volvo C30/S40/V50)

👋 Introduction

Market Position

Segment:

Compact car (C-segment)

Target Audience:

DIY mechanics, professional technicians, car enthusiasts

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cobalt

Key Features

Vehicle Strengths:

Good handling and ride quality for its class, spacious interior, a range of efficient engine options, strong safety credentials for its era.

Manual Value Proposition:

Provides in-depth technical guidance, empowering owners and technicians to perform repairs, diagnostics, and maintenance accurately and efficiently, saving time and money.

📋 Manual Details

Coverage Areas

Regions Covered:

North America, Europe (specifications may vary slightly by region)

Page Count

Total Pages:

Over 2000

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, automatic transmission, manual transmission, clutch, driveshafts, axles

Chassis:

Brakes (hydraulic, ABS), steering, suspension (front & rear), wheels, tires

Electrical:

Battery, charging system, starting system, ignition system, lighting, instrument cluster, body control module (BCM), comfort systems (HVAC, power accessories), infotainment, chassis electronics, safety systems (SRS)

Body:

Body structure, exterior panels, interior trim, doors, windows, seats, safety restraints

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Repair:

Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical diagnostics and repair, body panel repair

Troubleshooting:

Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based diagnosis

Special Tools:

Identification and usage of special tools required for specific repairs and diagnostics

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

Digital Format:

Searchable Text:

Yes (fully searchable by keywords)

Printable:

Yes (print-optimized)

Print Quality

Resolution:

High-resolution images and diagrams

Binding Type

Type:

N/A (Digital Format)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Na:

2.0L Duratec HE (GEMA)

Engine Type Na:

Inline-4, DOHC, 16-valve

Displacement Na:

1999 cc (2.0 Liters)

Bore X Stroke Na:

87.6 mm x 83.1 mm

Compression Ratio Na:

9.5:1

Horsepower Na:

140 hp @ 6000 rpm

Torque Na:

136 lb-ft @ 4500 rpm

Optional Engine Na

Engine Code Na:

2.3L Duratec (Mazda MZR)

Engine Type Na:

Inline-4, DOHC, 16-valve

Displacement Na:

2295 cc (2.3 Liters)

Horsepower Na:

150 hp @ 6000 rpm

Torque Na:

140 lb-ft @ 4500 rpm

Optional Engine Usdm

Engine Code Usdm:

2.0L I4 (PZEV option available)

Engine Type Usdm:

Inline-4, DOHC, 16-valve

Displacement Usdm:

1999 cc

Horsepower Usdm:

136 hp @ 6000 rpm

Torque Usdm:

129 lb-ft @ 4500 rpm

Engine Code Usdm Performance:

2.3L Duratec (Mazda MZR)

Horsepower Usdm Performance:

153 hp @ 6000 rpm

Torque Usdm Performance:

144 lb-ft @ 4500 rpm

Engine Code Usdm Performance St:

2.3L Turbocharged Duratec (Cobra)

Horsepower Usdm Performance St:

224 hp @ 5500 rpm

Torque Usdm Performance St:

235 lb-ft @ 3500 rpm

Fuel System

Type:

Electronic Fuel Injection (EFI) with sequential port injection

Fuel Type:

Unleaded gasoline (87 octane minimum recommended, 91 octane for ST)

Fuel Pump Pressure:

39-44 psi (typically)

🔧 Transmission

Standard Na

Type Na:

5-speed Manual Transmission (Getrag MTX-75)

Optional Na

Type Na:

4-speed Automatic Transmission (Ax4N)

Standard Usdm

Type Usdm:

5-speed Manual Transmission (B5/Getrag)

Optional Usdm

Type Usdm:

4-speed Automatic Transmission (4F27E)

Optional Usdm Performance

Type Usdm:

6-speed Manual Transmission (Getrag MMT6)

Features

Clutch Type:

Hydraulic, single dry plate

Fluid Specifications

Manual Transmission Fluid:

Mercon V (for 4-speed Automatic), WSS-M2C200-CD (for 5-speed Manual)

Fluid Capacities

Automatic Transmission Capacity:

Approx. 6.8 L (7.2 US qt) for 4-speed automatic

Manual Transmission Capacity:

Approx. 2.0 L (2.1 US qt) for 5-speed manual

📐 Dimensions

Exterior

Length:

Approx. 4481 mm (176.4 in)

Width:

Approx. 1840 mm (72.4 in)

Height:

Approx. 1497 mm (58.9 in)

Wheelbase:

Approx. 2640 mm (103.9 in)

Front Track:

Approx. 1536 mm (60.5 in)

Rear Track:

Approx. 1532 mm (60.3 in)

Interior

Front Headroom:

Approx. 985 mm (38.8 in)

Rear Headroom:

Approx. 973 mm (38.3 in)

Front Legroom:

Approx. 1029 mm (40.5 in)

Rear Legroom:

Approx. 879 mm (34.6 in)

Cargo

Cargo Volume Sedan:

Approx. 425 L (15.0 cu ft)

Cargo Volume Hatchback:

Approx. 396 L (14.0 cu ft) (seats up)

Weights

Curb Weight Min:

Approx. 1370 kg (3020 lbs)

Curb Weight Max:

Approx. 1530 kg (3373 lbs)

Gross Vehicle Weight Rating Gvwr:

Varies by configuration, typically around 1900 kg (4189 lbs)

Towing Capacity:

Not typically specified for North American models, limited for European models

Wheels And Tires

Standard Wheel Size:

16-inch alloy or steel

Optional Wheel Size:

17-inch or 18-inch alloy (ST)

Wheel Bolt Pattern:

5x108

Standard Tire Size Na:

205/55R16

Optional Tire Size Na:

215/45R17, 225/40R18 (ST)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

5 Stars

NHTSA Frontal Crash Passenger:

5 Stars

NHTSA Side Crash Front Seat:

5 Stars

NHTSA Side Crash Rear Seat:

5 Stars

IIHS Front Crash Rating:

IIHS Side Crash Rating:

IIHS Roof Strength Rating:

Active Features

Standard (4-wheel disc brakes on most trims)

Traction Control:

Available on some trims/packages

Electronic Stability Control:

Available on some trims/packages (ESP/DSC)

Passive Features

Airbags Front:

Standard dual-stage front airbags

Airbags Side:

Available front seat-mounted side airbags

Airbags Curtain:

Available front and rear side-curtain airbags

Seatbelts:

3-point front and rear seatbelts with pretensioners

Child Seat Anchors:

LATCH system (Lower Anchors and Tethers for Children)

💡 Technology Features

Infotainment

Audio System:

Ford's Audiophile or Shaker sound systems were available, often with AM/FM radio, CD player, and auxiliary input. Some models featured Sirius Satellite Radio capability.

Navigation:

Optional factory navigation system available on higher trims.

Connectivity:

No advanced Bluetooth or smartphone integration typical of modern vehicles. Some models offered basic hands-free phone systems.

Driver Assistance

Cruise Control:

Standard on most trims.

Parking Assist:

Rear parking sensors were optional on some models.

Keyless Entry:

Standard on most trims, with optional remote keyless entry.

Lighting

Headlights:

Halogen projector headlights standard; Xenon HID headlights optional on some European models and performance variants.

Climate Control

HVAC:

Manual climate control standard; Automatic climate control optional on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil)

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or 24 months

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Every 100,000 miles (160,000 km) for iridium-tipped plugs (2.0L Duratec HE)

Transmission Fluid Change:

Every 100,000 miles (160,000 km) for automatic transmission (under normal driving conditions), check manual for severe conditions. Manual transmission fluid typically considered 'lifetime' but inspection is recommended.

Coolant Flush:

Every 100,000 miles (160,000 km) or 5 years, whichever comes first

Fluid Specifications

Engine Oil Specification:

SAE 5W-20, API SN/SN PLUS or ILSAC GF-5 (preferred)

Coolant Type:

Ford Premium Engine Coolant (Orange), or equivalent meeting WSS-M97B44-D specification

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mercon V or Ford specified power steering fluid

Known Issues

Engine Oil Leaks:

Common leaks from valve cover gasket, oil pan gasket, and front crankshaft seal.

Powertrain Control Module PCM:

Potential issues with PCM failure leading to starting problems or erratic engine behavior.

Automatic Transmission:

4F27E transmissions can experience harsh shifting, slippage, or failure to engage gears, often related to solenoid pack issues or internal wear.

Suspension Components:

Front control arm bushings and sway bar links can wear prematurely, leading to clunking noises and poor handling.

Cabin Ventilation:

HVAC blower motor resistor failure can cause the fan to only work at high speeds.

Catalytic Converter:

Can become clogged or fail over time, affecting engine performance and emissions.

Ignition Coils:

Individual ignition coils can fail, leading to misfires and check engine lights.

Part Numbers

Oil Filter Example:

Motorcraft FL-400S / FL-500S (verify compatibility)

Air Filter Example:

Motorcraft FA-1775 (verify compatibility)

Cabin Filter Example:

Motorcraft FP-71 (verify compatibility)

📚 Vehicle History

Brand Heritage

Ford Legacy:

Ford Motor Company, founded in 1903, is one of the world's largest automakers, known for mass production innovations and iconic models like the Model T, Mustang, and F-Series.

Model Evolution

Focus Lineage:

The Ford Focus was introduced globally in 1998 as a replacement for the Ford Escort, designed to compete in the increasingly important compact car segment. The Mk2 generation, launched in 2004, represented a significant modernization, sharing its platform with other Volvo and Mazda models.

Mk2 Generation Overview:

The Mk2 Focus (CD1 platform) offered improved refinement, safety, and a wider range of engine options compared to its predecessor. It was available in various body styles including 3-door hatchback, 5-door hatchback, 4-door sedan, and 5-door wagon.

Production

Manufacturing Locations:

Primary manufacturing for the North American market was in Wayne, Michigan, USA. European models were produced in Saarlouis, Germany, and Valencia, Spain.

Production Years Mk2:

2004-2011 (for the Mk2 generation globally)

Sales Performance:

The Ford Focus has been a consistent top seller globally, praised for its balance of driving dynamics, practicality, and value.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The 2007 Ford Focus received an IIHS Top Safety Pick award, reflecting its strong performance in crash testing.

Consumer Reports Ratings:

Generally rated as average to good for reliability and owner satisfaction, with some specific model years and powertrains receiving higher marks than others.

Klm Rating 2007:

The 2007 Ford Focus was ranked highly by various automotive publications for its handling and value proposition in the compact segment.