🏷️ Basic Information Identification Make: Ford Model: Fusion Generation: First Generation (CD340) Production Years: 2006-2012 Manual Covered Years: 2006, 2007, 2008, 2009 Codes Chassis Code: CD340 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan Target Audience For Manual: DIY enthusiasts, independent repair shops, dealership technicians Competitive Analysis Competitors 06 09: Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Mazda6 Key Features Vehicle Platform: Based on the Mazda GF platform shared with Mazda6 Manual Advantage: Directly mirrors dealer-level repair information, ensuring accuracy and completeness for all service tasks. Value Proposition: Cost-effective alternative to dealership labor for complex repairs and routine maintenance. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service Scope: Comprehensive mechanical, electrical, and body repair Page Count Estimated Page Count: Likely exceeds 2,500 pages (typical for factory service manuals of this era) Manual Type Type: Factory Service Workshop Manual Language Language: English Format Format: PDF Features: Searchable text, hyperlinked index Compatibility Operating Systems: Windows 95/98/ME/XP/Vista/7, Linux, macOS 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System (manual), Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle Chassis: Suspension System, Steering System, Brake System Body And Comfort: Restraint System (Airbags, Seatbelts), Body (Interior and Exterior), Heating, Ventilation, Air Conditioning (HVAC) Electrical: Body Electrical System (lighting, power accessories, modules) Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and changes, filter replacements Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, component testing Repair Rebuild: Engine mechanical component repair and overhaul (e.g., cylinder head, pistons), transmission repair and rebuilding, brake caliper and system service, suspension component replacement, steering rack repair Body Work: Panel removal and installation, interior trim repair, body sealant application HVAC: Refrigerant system service, component replacement (compressor, evaporator), blower motor service Technical Depth Depth: Factory-level, covering everything from basic adjustments to complete component overhauls Detail Level: Includes torque specifications, clearances, diagnostic procedures, wiring diagrams, and exploded views 📊 Manual Specifications File Format File Type: PDF Searchability: Yes, text-searchable Print Quality Quality: High resolution, suitable for printing individual pages or sections Binding Type Binding: Digital (N/A for physical binding) Paper Type Paper: Digital (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Options: 2.3L I4 Duratec, 3.0L V6 Duratec Engine Code 2 3L: L3-VE Engine Code 3 0L: LA (Mazda AJ) Performance Hp 2 3L: Approximately 160 hp @ 6250 rpm Torque 2 3L: Approximately 156 lb-ft @ 4250 rpm Hp 3 0L: Approximately 221 hp @ 6250 rpm Torque 3 0L: Approximately 200 lb-ft @ 4800 rpm Fuel System Fuel Delivery 2 3L: Electronic Fuel Injection (EFI), Sequential Port Injection Fuel Delivery 3 0L: Electronic Fuel Injection (EFI), Sequential Port Injection Recommended Fuel: 87 Octane Unleaded Gasoline Engine Mechanical Configuration 2 3L: Inline 4-cylinder, DOHC, 16 valves Configuration 3 0L: V-configuration, DOHC, 24 valves Emission Control Emission System Type: Catalytic converter, O2 sensors, EGR system (V6) 🔧 Transmission Standard Transmission 2 3L: 5-Speed Manual (M5R1) Transmission 3 0L: 6-Speed Automatic (6F50) Optional Transmission 2 3L Auto: 5-Speed Automatic (AX4N) Features Automatic Features: SelectShift™ capability Fluid Specifications Manual Transmission Fluid: Mercon V (for M5R1) Automatic Transmission Fluid 5Spd: Mercon V (for AX4N) Automatic Transmission Fluid 6Spd: Mercon LV (for 6F50) 📐 Dimensions Exterior Length: 189.2 in (4806 mm) Width: 72.4 in (1839 mm) Height: 57.4 in (1458 mm) Wheelbase: 107.4 in (2728 mm) Weights Curb Weight Min: 3,340 lbs (1515 kg) Curb Weight Max: 3,676 lbs (1668 kg) Gross Vehicle Weight Rating: Varies by engine, approx. 4,500 lbs (2041 kg) Cargo Trunk Volume: 16.0 cu ft (453 L) 🛡️ Safety Features Ratings NHTSA Front Driver 2006: ★★★★★ (5-Star) NHTSA Front Passenger 2006: ★★★★★ (5-Star) IIHS Front Offset 2006: Good IIHS Side Impact 2006: Good Active Features Standard Active Safety: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC) Passive Features Standard Passive Safety: Front airbags, front side-impact airbags, Side Curtain Airbags (optional on some trims) 💡 Technology Features Infotainment Infotainment Options: Available Ford SYNC® infotainment system (late 2007 onwards), premium audio systems (Sony branded), CD player, MP3 capability. Driver Assistance Driver Assistance Features: Cruise control, available rear parking sensors, auto-dimming rearview mirror. Connectivity Connectivity Features: Bluetooth connectivity with SYNC® system, auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (synthetic blend recommended) Tire Rotation Interval: Every 7,500 miles Engine Air Filter Replacement: Every 30,000 miles or as needed Cabin Air Filter Replacement: Every 15,000 miles or as needed Fluid Specifications Engine Oil Spec 2 3L: SAE 5W-20, API SN or higher Engine Oil Spec 3 0L: SAE 5W-20, API SN or higher Coolant Type: Ford Premium Engine Coolant (Gold) or equivalent (e.g., Motorcraft Gold) Brake Fluid Type: DOT 3 Known Issues Common Issues Transmissions: Rough shifting or slipping in the 5-speed automatic (AX4N) can occur due to internal wear...