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Ford Montego 2005 2006 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Montego Year: 2005, 2006, 2007 Chassis Code: CD3 (shared with Ford Fusion, Mercury Milan, Lincoln MKZ) Generation Generation: First Generation (2005-2007) 👋 Introduction Market Position Segment: Mid-size Sedan / Station Wagon (based on Ford CD3 platform) Target Audience: Families, everyday commuters Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Chevrolet Impala, Chrysler Sebring, Nissan Altima Platform Sharing: Shares the Ford CD3 platform with the Ford Fusion, Mercury Milan, and Lincoln MKZ, indicating a focus on shared components and manufacturing efficiencies. Key Features Feature Set: Comfortable ride, spacious interior for its class, good fuel economy (depending on engine), and a range of available comfort and convenience features. Manual Benefit: Provides the necessary technical information for owners and technicians to perform all required maintenance and repairs to keep the vehicle in optimal condition. 📋 Manual Details Coverage Areas Covered Regions: North America (primary) Market Focus: USDM (United States Domestic Market), CADM (Canadian Domestic Market) Page Count Total Pages: 4679 Manual Type Type: Workshop Service Repair Manual Purpose: Repair, Maintenance, Diagnostics, Troubleshooting, Adjustments Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System (ECS), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System Drivetrain: Transmission (Automatic), Drivetrain Components (Axles, Driveshafts, Differentials) Chassis: Suspension System (Front & Rear), Steering System, Brake System (Front & Rear, ABS) Electrical: Body Electrical Systems, Lighting, Instrumentation, Power Accessories, Powertrain Control Module (PCM) Wiring, Chassis Control Modules Body And Interior: Body Structure, Exterior Panels, Doors, Glass, Seats, Trim, HVAC System, Restraint Systems (Airbags, Seatbelts) Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspections Repair: Component Removal and Installation, Disassembly and Assembly, Component Overhaul Diagnostics: Troubleshooting Charts, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Interpretation, Electrical Circuit Diagnosis Adjustments: Wheel Alignment, Parking Brake Adjustment, Clutch Adjustment (if applicable), Belt Tension Adjustments Technical Depth Depth: Comprehensive, from basic fluid changes to complete engine and transmission rebuilds. Includes detailed procedures, specifications, and diagnostic flowcharts. Illustrations: Detailed illustrations, exploded diagrams, drawings, and photos Special Tools: Reference to specific Ford service tool numbers and their usage Specifications: Torque values, wear limits, diagnostic specifications, fluid capacities, electrical specifications 📊 Manual Specifications File Format Quality: High-resolution PDF, printable Searchability: Likely text-searchable within the PDF (standard for quality service manuals) Print Quality Printability: Yes, all pages printable Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) Software Requirement Required Software: Adobe Reader Compatibility: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.3L DOHC I4 (Duratec 23) Engine Option 2: 3.0L DOHC V6 (Duratec 30) Performance Horsepower 2 3L: Approx. 153 hp @ 5750 rpm Torque 2 3L: Approx. 156 lb-ft @ 4500 rpm Horsepower 3 0L V6: Approx. 203 hp @ 6000 rpm Torque 3 0L V6: Approx. 207 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Required Octane: 87 (minimum) Engine Management Ignition Type: Electronic Distributorless Ignition System (EDIS) / Coil-on-Plug (COP) dependent on specific engine configuration 🔧 Transmission Standard Transmission Type 2 3L: 5-speed Manual (Optional on some trims), 4-speed Automatic (Standard) Transmission Type 3 0L V6: 4-speed Automatic (Standard) Optional Transmission Type Optional: 5-speed Manual (available with 2.3L engine) Features Transmission Control: Electronic Control 📐 Dimensions Exterior Length: Approx. 197.2 inches (Sedan) Width: Approx. 72.6 inches Height: Approx. 58.0 inches (Sedan) Wheelbase: Approx. 107.4 inches Interior Passenger Volume: Approx. 105.0 cubic feet Cargo Trunk Volume: Approx. 15.1 cubic feet (Sedan) Weights Curb Weight 2 3L: Approx. 3,400 - 3,500 lbs Curb Weight 3 0L V6: Approx. 3,550 - 3,700 lbs 🛡️ Safety Features Ratings NHTSA Frontal Driver Impact: 5-star (2005 Model Year) NHTSA Frontal Passenger Impact: 5-star (2005 Model Year) IIHS Side Impact: Good (2005 Model Year) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Available (Traction Control System) Electronic Stability Control: Available (AdvanceTrac) Passive Features Airbags: Frontal airbags, available side-impact airbags, available side-curtain airbags Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional Sirius satellite radio, optional premium audio system. Climate Control: Manual or available automatic climate control. Driver Assistance Cruise Control: Standard Parking Assist: Available rear parking assist sensors. Connectivity Auxiliary Input: Available auxiliary audio input jack (specific availability may vary by trim). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles or 6 months, whichever comes first, depending on driving conditions and oil type used. Consult manual for specific recommendation. Tire Rotation: Every 5,000 to 7,500 miles Air Filter Replacement: Every 15,000 to 30,000 miles or as needed based on inspection Spark Plug Replacement: Approximately 100,000 miles for iridium-tipped spark plugs, consult manual for exact specifications. Fluid Specifications Engine Oil Type: SAE 5W-20 (preferred), SAE 5W-30...
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Ford Montego 2005 2006 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Montego
Year:
2005, 2006, 2007
Chassis Code:
CD3 (shared with Ford Fusion, Mercury Milan, Lincoln MKZ)
Generation
Generation:
First Generation (2005-2007)
👋 Introduction
Market Position
Segment:
Mid-size Sedan / Station Wagon (based on Ford CD3 platform)
Target Audience:
Families, everyday commuters
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Chevrolet Impala, Chrysler Sebring, Nissan Altima
Platform Sharing:
Shares the Ford CD3 platform with the Ford Fusion, Mercury Milan, and Lincoln MKZ, indicating a focus on shared components and manufacturing efficiencies.
Key Features
Feature Set:
Comfortable ride, spacious interior for its class, good fuel economy (depending on engine), and a range of available comfort and convenience features.
Manual Benefit:
Provides the necessary technical information for owners and technicians to perform all required maintenance and repairs to keep the vehicle in optimal condition.
📋 Manual Details
Coverage Areas
Covered Regions:
North America (primary)
Market Focus:
USDM (United States Domestic Market), CADM (Canadian Domestic Market)
Page Count
Total Pages:
4679
Manual Type
Type:
Workshop Service Repair Manual
Purpose:
Repair, Maintenance, Diagnostics, Troubleshooting, Adjustments
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Control System (ECS), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System
Drivetrain:
Transmission (Automatic), Drivetrain Components (Axles, Driveshafts, Differentials)
Chassis:
Suspension System (Front & Rear), Steering System, Brake System (Front & Rear, ABS)
Electrical:
Body Electrical Systems, Lighting, Instrumentation, Power Accessories, Powertrain Control Module (PCM) Wiring, Chassis Control Modules
Body And Interior:
Body Structure, Exterior Panels, Doors, Glass, Seats, Trim, HVAC System, Restraint Systems (Airbags, Seatbelts)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspections
Repair:
Component Removal and Installation, Disassembly and Assembly, Component Overhaul
Diagnostics:
Troubleshooting Charts, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Interpretation, Electrical Circuit Diagnosis
Adjustments:
Wheel Alignment, Parking Brake Adjustment, Clutch Adjustment (if applicable), Belt Tension Adjustments
Technical Depth
Depth:
Comprehensive, from basic fluid changes to complete engine and transmission rebuilds. Includes detailed procedures, specifications, and diagnostic flowcharts.
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos
Special Tools:
Reference to specific Ford service tool numbers and their usage
Specifications:
Torque values, wear limits, diagnostic specifications, fluid capacities, electrical specifications
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, printable
Searchability:
Likely text-searchable within the PDF (standard for quality service manuals)
Print Quality
Printability:
Yes, all pages printable
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
Software Requirement
Required Software:
Adobe Reader
Compatibility:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.3L DOHC I4 (Duratec 23)
Engine Option 2:
3.0L DOHC V6 (Duratec 30)
Performance
Horsepower 2 3L:
Approx. 153 hp @ 5750 rpm
Torque 2 3L:
Approx. 156 lb-ft @ 4500 rpm
Horsepower 3 0L V6:
Approx. 203 hp @ 6000 rpm
Torque 3 0L V6:
Approx. 207 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Required Octane:
87 (minimum)
Engine Management
Ignition Type:
Electronic Distributorless Ignition System (EDIS) / Coil-on-Plug (COP) dependent on specific engine configuration
🔧 Transmission
Standard
Transmission Type 2 3L:
5-speed Manual (Optional on some trims), 4-speed Automatic (Standard)
Transmission Type 3 0L V6:
4-speed Automatic (Standard)
Optional
Transmission Type Optional:
5-speed Manual (available with 2.3L engine)
Features
Transmission Control:
Electronic Control
📐 Dimensions
Exterior
Length:
Approx. 197.2 inches (Sedan)
Width:
Approx. 72.6 inches
Height:
Approx. 58.0 inches (Sedan)
Wheelbase:
Approx. 107.4 inches
Interior
Passenger Volume:
Approx. 105.0 cubic feet
Cargo
Trunk Volume:
Approx. 15.1 cubic feet (Sedan)
Weights
Curb Weight 2 3L:
Approx. 3,400 - 3,500 lbs
Curb Weight 3 0L V6:
Approx. 3,550 - 3,700 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Impact:
5-star (2005 Model Year)
NHTSA Frontal Passenger Impact:
5-star (2005 Model Year)
IIHS Side Impact:
Good (2005 Model Year)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Available (Traction Control System)
Electronic Stability Control:
Available (AdvanceTrac)
Passive Features
Airbags:
Frontal airbags, available side-impact airbags, available side-curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional Sirius satellite radio, optional premium audio system.
Climate Control:
Manual or available automatic climate control.
Driver Assistance
Cruise Control:
Standard
Parking Assist:
Available rear parking assist sensors.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack (specific availability may vary by trim).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, whichever comes first, depending on driving conditions and oil type used. Consult manual for specific recommendation.
Tire Rotation:
Every 5,000 to 7,500 miles
Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed based on inspection
Spark Plug Replacement:
Approximately 100,000 miles for iridium-tipped spark plugs, consult manual for exact specifications.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred), SAE 5W-30 (optional) - meeting Ford WSS-M2C153-H specification
Engine Oil Capacity 2 3L:
Approx. 4.5 quarts (with filter)
Engine Oil Capacity 3 0L V6:
Approx. 5.5 quarts (with filter)
Transmission Fluid Type:
MERCON V Automatic Transmission Fluid (ATF)
Coolant Type:
Ford Premium Engine Coolant (Gold Color) or equivalent, meeting WSS-M97B44-D specification
Known Issues
Common Issue 1:
Transmission shifting issues or premature failure (especially on earlier models) - often related to valve body or torque converter.
Common Issue 2:
Power steering pump leaks or noise.
Common Issue 3:
Front suspension components (e.g., ball joints, control arm bushings) wear.
Common Issue 4:
Water pump leaks.
Common Issue 5:
Check Engine Light illumination due to various sensor faults (e.g., oxygen sensors, EVAP system).
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company is one of the oldest and largest automotive manufacturers globally, known for iconic models and innovative technologies throughout its history.
Model Evolution
Montego Introduction:
The Ford Montego was introduced for the 2005 model year as a replacement for the Ford Taurus sedan. It was positioned as a more stylish and modern alternative.
Platform Development:
The Montego was part of Ford's 'Living Proof' design language and utilized the CD3 platform, developed in conjunction with Mazda, which also underpinned the Mazda 6.
Production
Manufacturing Location:
Chicago Assembly Plant, Illinois, USA
Production Years:
2005 - 2007
Discontinuation:
The Montego was discontinued after the 2007 model year, replaced by the Ford Taurus (reintroduced nameplate) for 2008.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received 'Good' ratings in IIHS side-impact crash tests and 5-star ratings in NHTSA frontal impacts for 2005 model year, indicating a good level of safety for its time.
Ratings
IIHS Rating 2005:
Good (Side Impact), Acceptable (Frontal Offset)
NHTSA Rating 2005:
5-star (Frontal Driver), 5-star (Frontal Passenger)
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