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RANGER PX U1 T6 MKII 2015-2018 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Ranger Generation: PX Series II (MKII) Chassis Code: T6 Model Code: U1 Year: 2015-2018 👋 Introduction Market Position Target Audience: Professional mechanics, workshop technicians, experienced DIY enthusiasts. Competitive Analysis Value Proposition: Offers comprehensive, factory-level repair and maintenance information, significantly reducing reliance on expensive dealership services. Key Features Illustrative Content: Detailed illustrations, diagrams, and pictures to guide repair procedures. Instructional Style: Step-by-step written instructions for clarity and ease of use. Practicality: Enables users to print only the necessary pages, promoting efficient use. Scope: Covers a wide range of models, body styles, and powertrain configurations for the specified Ranger generation. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF (zipped) Page Count Page Count: 7400+ 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, DPF, turbocharger, throttle body, accessory drive system, engine control modules. Transmission: Automatic and Manual Transmission systems, clutch hydraulic system, transfer case system. Chassis: Suspension system, steering system, brake system, ABS, stability control, driveline system, axle and differentials, wheels and tires. Electrical: Charging system, starting system, battery, lighting system, instrument panel, information and entertainment system, module communications network, SRS, TPMS, anti-theft system. Body & Interior: Body closures, body repairs, bumper and grille, interior trim, exterior trim, glass, handles, locks, latches, seats and seat belts, pickup bed and platform body, wipers and washers. Climate Control: Climate control system. Safety & Convenience: Collision warning, cruise control, daytime running lamps, collision avoidance, parking aid, remote keyless entry, warning chimes. Emissions: Engine emission control, evaporative emission canister, diesel particulate filter (DPF). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding procedures. Repair: Component removal and installation, system repairs, detailed step-by-step instructions. Rebuilds: Engine and transmission overhaul procedures (implied by scope). Electrical System Repair: Wiring diagrams, component testing, troubleshooting of electrical faults. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Format: PDF File Size: 139 MB Compatibility: All Windows versions, All Mac versions Software Requirements: Adobe Acrobat Reader, WinZip/WinRAR for extraction Print Quality Printability: Printable pages for specific tasks. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Type: 3.2L 5-Cylinder In-line Duratorq-TDCI Engine 1 Aspiration: Turbocharged & Intercooled Engine 1 Valve Train: DOHC Secondary Engine Engine 2 Type: 2.2L 4-Cylinder In-line Duratorq-TDCI Engine 2 Aspiration: Turbocharged & Intercooled Engine 2 Valve Train: DOHC Tertiary Engine Engine 3 Type: 2.2L 4-Cylinder In-line Puma Duratorq-TDCI Engine 3 Aspiration: Turbocharged & Intercooled Engine 3 Valve Train: DOHC Petrol Engine Engine 4 Type: 2.5L 4-Cylinder In-line Duratec-HE Engine 4 Fuel System: EFI (Electronic Fuel Injection) Engine 4 Engine Family: MI4 Performance Typical Hp 3 2L: 147 kW (197 hp) Typical Torque 3 2L: 470 Nm (347 lb-ft) Typical Hp 2 2L: 110 kW (148 hp) Typical Torque 2 2L: 375 Nm (277 lb-ft) Fuel System Diesel Fuel System Type: Common Rail Direct Injection (CRDi) 🔧 Transmission Standard Transmission 1 Type: 6-Speed Automatic Transmission Transmission 1 Code: 6R80 Optional Transmission 2 Type: 5-Speed Manual Transmission Transmission 2 Code: MT75 Transmission 3 Type: 6-Speed Manual Transmission Transmission 3 Code: MT82 Features Transfer Case: Covered, including 4WD systems. 📐 Dimensions Exterior Body Styles: Single Cab, Regular Cab, Double Cab, Stretch Cab, Super Cab Weights Drive Types: 2WD, 4WD Steering Positions: RHD (Right-Hand Drive), LHD (Left-Hand Drive) 🛡️ Safety Features Ratings Ancillary Safety Systems: ABS, Stability Control System, Supplemental Restraint System (SRS), Tire Pressure Monitoring System (TPMS), Collision Warning, Collision Avoidance System, Lane Keeping System. Active Features Active Safety Covered: ABS, ESC, Traction Control (implied by Stability Control), Parking Aid. Passive Features Passive Safety Covered: SRS (Airbags, Seatbelt Pretensioners), Body structure integrity (via Body Repairs System). 💡 Technology Features Infotainment Infotainment Systems: Information and Entertainment System coverage within the manual implies support for factory-fitted audio, navigation, and connectivity features of the era. Driver Assistance Driver Assistance Features: Covers systems like Collision Warning, Lane Keeping Assist, Parking Aid, and Cruise Control. Connectivity Module Communications: Details on the Module Communications Network are provided, crucial for diagnosing electronic systems and CAN bus issues. 🔧 Maintenance Service Intervals Typical Interval Diesel: 10,000 - 15,000 km (or 6-12 months), depending on operating conditions and specific engine variant. Manual will detail exact intervals. Typical Interval Petrol: 10,000 km (or 6-12 months), depending on operating conditions. Manual will detail exact intervals. Fluid Specifications Engine Oil Spec: Refer to manual for specific API SN/CJ-4 or equivalent grades (e.g., 5W-30, 5W-40) for diesel and petrol engines. Capacities vary by engine. Manual will detail. Coolant Spec: Ford specified long-life coolant (e.g., Orange or Gold colored). Manual will confirm type and capacity. Transmission Fluid Auto: Mercon LV or equivalent....
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RANGER PX U1 T6 MKII 2015-2018 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Ranger
Generation:
PX Series II (MKII)
Chassis Code:
T6
Model Code:
U1
Year:
2015-2018
👋 Introduction
Market Position
Target Audience:
Professional mechanics, workshop technicians, experienced DIY enthusiasts.
Competitive Analysis
Value Proposition:
Offers comprehensive, factory-level repair and maintenance information, significantly reducing reliance on expensive dealership services.
Key Features
Illustrative Content:
Detailed illustrations, diagrams, and pictures to guide repair procedures.
Instructional Style:
Step-by-step written instructions for clarity and ease of use.
Practicality:
Enables users to print only the necessary pages, promoting efficient use.
Scope:
Covers a wide range of models, body styles, and powertrain configurations for the specified Ranger generation.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF (zipped)
Page Count
Page Count:
7400+
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, DPF, turbocharger, throttle body, accessory drive system, engine control modules.
Transmission:
Automatic and Manual Transmission systems, clutch hydraulic system, transfer case system.
Chassis:
Suspension system, steering system, brake system, ABS, stability control, driveline system, axle and differentials, wheels and tires.
Electrical:
Charging system, starting system, battery, lighting system, instrument panel, information and entertainment system, module communications network, SRS, TPMS, anti-theft system.
Body & Interior:
Body closures, body repairs, bumper and grille, interior trim, exterior trim, glass, handles, locks, latches, seats and seat belts, pickup bed and platform body, wipers and washers.
Climate Control:
Climate control system.
Safety & Convenience:
Collision warning, cruise control, daytime running lamps, collision avoidance, parking aid, remote keyless entry, warning chimes.
Emissions:
Engine emission control, evaporative emission canister, diesel particulate filter (DPF).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding procedures.
Repair:
Component removal and installation, system repairs, detailed step-by-step instructions.
Rebuilds:
Engine and transmission overhaul procedures (implied by scope).
Electrical System Repair:
Wiring diagrams, component testing, troubleshooting of electrical faults.
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Format:
PDF
File Size:
139 MB
Compatibility:
All Windows versions, All Mac versions
Software Requirements:
Adobe Acrobat Reader, WinZip/WinRAR for extraction
Print Quality
Printability:
Printable pages for specific tasks.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
3.2L 5-Cylinder In-line Duratorq-TDCI
Engine 1 Aspiration:
Turbocharged & Intercooled
Engine 1 Valve Train:
DOHC
Secondary Engine
Engine 2 Type:
2.2L 4-Cylinder In-line Duratorq-TDCI
Engine 2 Aspiration:
Turbocharged & Intercooled
Engine 2 Valve Train:
DOHC
Tertiary Engine
Engine 3 Type:
2.2L 4-Cylinder In-line Puma Duratorq-TDCI
Engine 3 Aspiration:
Turbocharged & Intercooled
Engine 3 Valve Train:
DOHC
Petrol Engine
Engine 4 Type:
2.5L 4-Cylinder In-line Duratec-HE
Engine 4 Fuel System:
EFI (Electronic Fuel Injection)
Engine 4 Engine Family:
MI4
Performance
Typical Hp 3 2L:
147 kW (197 hp)
Typical Torque 3 2L:
470 Nm (347 lb-ft)
Typical Hp 2 2L:
110 kW (148 hp)
Typical Torque 2 2L:
375 Nm (277 lb-ft)
Fuel System
Diesel Fuel System Type:
Common Rail Direct Injection (CRDi)
🔧 Transmission
Standard
Transmission 1 Type:
6-Speed Automatic Transmission
Transmission 1 Code:
6R80
Optional
Transmission 2 Type:
5-Speed Manual Transmission
Transmission 2 Code:
MT75
Transmission 3 Type:
6-Speed Manual Transmission
Transmission 3 Code:
MT82
Features
Transfer Case:
Covered, including 4WD systems.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Regular Cab, Double Cab, Stretch Cab, Super Cab
Weights
Drive Types:
2WD, 4WD
Steering Positions:
RHD (Right-Hand Drive), LHD (Left-Hand Drive)
🛡️ Safety Features
Ratings
Ancillary Safety Systems:
ABS, Stability Control System, Supplemental Restraint System (SRS), Tire Pressure Monitoring System (TPMS), Collision Warning, Collision Avoidance System, Lane Keeping System.
Active Features
Active Safety Covered:
ABS, ESC, Traction Control (implied by Stability Control), Parking Aid.
Passive Features
Passive Safety Covered:
SRS (Airbags, Seatbelt Pretensioners), Body structure integrity (via Body Repairs System).
💡 Technology Features
Infotainment
Infotainment Systems:
Information and Entertainment System coverage within the manual implies support for factory-fitted audio, navigation, and connectivity features of the era.
Driver Assistance
Driver Assistance Features:
Covers systems like Collision Warning, Lane Keeping Assist, Parking Aid, and Cruise Control.
Connectivity
Module Communications:
Details on the Module Communications Network are provided, crucial for diagnosing electronic systems and CAN bus issues.
🔧 Maintenance
Service Intervals
Typical Interval Diesel:
10,000 - 15,000 km (or 6-12 months), depending on operating conditions and specific engine variant. Manual will detail exact intervals.
Typical Interval Petrol:
10,000 km (or 6-12 months), depending on operating conditions. Manual will detail exact intervals.
Fluid Specifications
Engine Oil Spec:
Refer to manual for specific API SN/CJ-4 or equivalent grades (e.g., 5W-30, 5W-40) for diesel and petrol engines. Capacities vary by engine. Manual will detail.
Coolant Spec:
Ford specified long-life coolant (e.g., Orange or Gold colored). Manual will confirm type and capacity.
Transmission Fluid Auto:
Mercon LV or equivalent. Manual will specify exact type and capacity for 6R80.
Transmission Fluid Manual:
GL-4 or GL-5 rated gear oil, specific viscosity depending on transmission. Manual will detail.
Brake Fluid Spec:
DOT 3 or DOT 4. Manual will confirm.
Differential Fluid Spec:
Specific API GL-5 gear oil, viscosity varies by axle type and temperature. Manual will detail.
Known Issues
Common Issues Diesel:
DPF regeneration issues, injector problems, EGR valve issues, turbocharger concerns. Manual provides diagnostic and repair steps.
Common Issues General:
Suspension wear, brake component wear, potential for electrical gremlins (covered by detailed wiring diagrams).
📚 Vehicle History
Brand Heritage
Brand:
Ford's long history in pickup truck manufacturing, dating back to the original F-Series.
Model Evolution
Generation Context:
The PX Ranger (including the MKII update) represents a significant evolution, developed in collaboration with Mazda (as the BT-50), focusing on global markets and modern truck capabilities.
Production
Manufacturing Focus:
Designed for global markets, with manufacturing often occurring in Thailand and other Ford facilities worldwide.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Ranger platform generally received positive reviews for its capability, ride comfort, and technology for its class during its production run.
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