🏷️ Basic Information Identification Make: Ford Model: Scorpio Year: 1989 Codes Platform: GMT267 (European) 👋 Introduction Market Position Market Segment: Executive Car / Large Family Car Competitive Analysis Competitors 1989: Opel Senator, BMW 5 Series (E34), Mercedes-Benz E-Class (W124), Audi 100 (C3) Key Features Design Philosophy: Aerodynamic styling, advanced engineering for its time, emphasis on comfort and space Distinctive Features: Unique rounded styling, independent rear suspension across all models, optional anti-lock brakes (ABS) Manual Utility Target Audience: Professional Technicians, DIY Mechanics, Owners with Basic Mechanical Knowledge Learning Curve: Designed to teach factory-level repair knowledge, suitable for those with basic electrical and mechanical understanding 📋 Manual Details Coverage Areas Vehicle Coverage: Ford Scorpio 1989 Model Year Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.0L, 2.3L, 2.8L V6, 2.9L V6 (OHC and OHV variants) Transmission: 5-speed Manual, 4-speed Automatic (including operation, diagnosis, and repair) Suspension: Front MacPherson struts, Rear multi-link independent suspension (including alignment specifications) Brakes: Front discs, Rear discs (including ABS system diagnosis and repair) Steering: Power assisted rack and pinion Electrical System: Complete wiring diagrams, component locations, fuse and relay information, ignition system, charging system, starting system Body And Frame: Body panel removal and installation, interior trim, glass replacement, chassis specifications Fuel System: Fuel injection systems (Bosch LE-Jetronic, EEC-IV), fuel pump, injectors, pressure regulators Cooling System: Radiator, thermostat, water pump, cooling fan, coolant specifications Exhaust System: Manifold, catalytic converter, muffler, pipe replacement HVAC: Air conditioning system, heater core, blower motor, climate control operation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks Troubleshooting: Diagnostic procedures for common problems, fault code interpretation (where applicable) Repair: Step-by-step repair instructions for all major components and systems Disassembly And Assembly: Detailed instructions for component removal and reinstallation Cleaning And Reinstalling: Specific cleaning procedures for components before reinstallation Technical Depth Depth: Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Print Quality: Full Printable (High Resolution) Searchability: Likely Searchable Text within PDF Zoom Functionality: YES (Zoom IN/OUT) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital PDF) Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction if compressed) Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L I4 (CVH, DOHC), 2.3L I4 (OHC, NOHC), 2.8L V6 (Cologne OHV), 2.9L V6 (Cologne OHV) Performance Power Output Range: Approx. 115 hp (2.0L) to 150 hp (2.9L V6) Torque Range: Approx. 175 Nm (2.0L) to 228 Nm (2.9L V6) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for most engines, some variants may have Electronic Fuel Injection (EFI) Ignition System: Electronic ignition with distributor or distributorless ignition systems (DIS) depending on engine variant Lubrication Oil Capacity Approx: 4.5 - 5.5 Liters (depending on engine) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (MT75 gearbox common) Optional Optional Transmission: 4-speed Automatic (A4LD common) Features Gear Ratios: Detailed gear ratios for each transmission type will be present in the manual. Clutch Type: Hydraulically operated single dry plate clutch (for manual transmission) Fluid Specifications Manual Transmission Fluid: Typically SAE 75W-90 or 80W-90 GL-4 gear oil Automatic Transmission Fluid: Mercon/Dexron II (or equivalent) 📐 Dimensions Exterior Wheelbase: Approximately 2,860 mm (112.6 inches) Length: Approximately 4,800 mm (189 inches) Width: Approximately 1,790 mm (70.5 inches) Height: Approximately 1,430 mm (56.3 inches) Weights Curb Weight: Varies by engine and equipment, typically 1450 - 1650 kg Gross Vehicle Weight: Refer to vehicle's VIN plate or manual for exact GVWR 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data publicly available for this era and model, but designed to European safety standards of the time. Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims and later production models. Traction Control: Not commonly available for this model year. Passive Features Seatbelts: Front seatbelts, likely with pre-tensioners on later models; rear seatbelts standard. Airbags: Driver airbag generally not standard, likely an option on top trims, passenger airbag uncommon. Headlights: Halogen headlights, possibly with integrated fog lamps. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, potential for upgraded sound systems. No integrated CD players or digital displays. Climate Control: Manual climate control or optional automatic climate control system. Driver Assistance Cruise Control: Optional cruise control system available on most models. Connectivity Connectivity Features: None in the modern sense; analog systems only. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 6 months, whichever comes first (refer to specific manual for exact recommendation). Spark Plug Replacement Interval: Intervals vary by spark plug type (e.g., copper, platinum), typically 30,000 - 60,000 km. Timing Belt Replacement Interval: For models with timing belts (some 4-cylinders), typically 60,000 - 100,000 km...
Multi-point Fuel Injection (MPI) for most engines, some variants may have Electronic Fuel Injection (EFI)
Ignition System:
Electronic ignition with distributor or distributorless ignition systems (DIS) depending on engine variant
Lubrication
Oil Capacity Approx:
4.5 - 5.5 Liters (depending on engine)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (MT75 gearbox common)
Optional
Optional Transmission:
4-speed Automatic (A4LD common)
Features
Gear Ratios:
Detailed gear ratios for each transmission type will be present in the manual.
Clutch Type:
Hydraulically operated single dry plate clutch (for manual transmission)
Fluid Specifications
Manual Transmission Fluid:
Typically SAE 75W-90 or 80W-90 GL-4 gear oil
Automatic Transmission Fluid:
Mercon/Dexron II (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
Approximately 2,860 mm (112.6 inches)
Length:
Approximately 4,800 mm (189 inches)
Width:
Approximately 1,790 mm (70.5 inches)
Height:
Approximately 1,430 mm (56.3 inches)
Weights
Curb Weight:
Varies by engine and equipment, typically 1450 - 1650 kg
Gross Vehicle Weight:
Refer to vehicle's VIN plate or manual for exact GVWR
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data publicly available for this era and model, but designed to European safety standards of the time.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims and later production models.
Traction Control:
Not commonly available for this model year.
Passive Features
Seatbelts:
Front seatbelts, likely with pre-tensioners on later models; rear seatbelts standard.
Airbags:
Driver airbag generally not standard, likely an option on top trims, passenger airbag uncommon.
Headlights:
Halogen headlights, possibly with integrated fog lamps.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, potential for upgraded sound systems. No integrated CD players or digital displays.
Climate Control:
Manual climate control or optional automatic climate control system.
Driver Assistance
Cruise Control:
Optional cruise control system available on most models.
Connectivity
Connectivity Features:
None in the modern sense; analog systems only.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (refer to specific manual for exact recommendation).
Spark Plug Replacement Interval:
Intervals vary by spark plug type (e.g., copper, platinum), typically 30,000 - 60,000 km.
Timing Belt Replacement Interval:
For models with timing belts (some 4-cylinders), typically 60,000 - 100,000 km or 4-5 years.
Fluid Specifications
Engine Oil Specification:
API SG/SH or SF, viscosity typically 10W-40 or 10W-30 (refer to manual for precise grade based on climate).
Coolant Specification:
Ethylene glycol-based antifreeze (e.g., Ford Super Plus Premium) mixed with distilled water, typically 50/50 ratio.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues 1989 Scorpio:
Ignition coil failure, distributor issues (especially with V6 engines), minor electrical gremlins, coolant leaks from plastic components, potential ABS sensor faults.
📚 Vehicle History
Brand Heritage
Ford Europe Heritage:
Ford of Europe has a long history of producing innovative and popular vehicles, often with a focus on performance and advanced technology for their respective eras.
Model Evolution
Scorpio Generation 1:
The Scorpio (Mk1) was introduced in 1985 and significantly updated for the 1989 model year, with styling revisions and improved features, leading to this 1989 service manual.
Production
Manufacturing Locations:
Primarily manufactured at Ford's plant in Genk, Belgium.
Production Years Mk1:
1985-1994
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
While the Scorpio launched in 1985 and won European Car of the Year in 1986, this manual pertains to the 1989 model which received significant updates.
Choosing a selection results in a full page refresh.