Ford TAURUS 1996-1999 Service Repair Manual 1997 1998
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🏷️ Basic Information Identification Make: Ford Model: Taurus Model Generation: Third Generation (1996-1999) Model Designation: Fourth Generation Platform (DN101) Body Style: Sedan, Wagon Production Years Covered: 1996, 1997, 1998, 1999 👋 Introduction Market Position Vehicle Segment: Full-size Sedan and Station Wagon Target Audience: Family vehicles, fleet vehicles Competitive Analysis Key Competitors: Chevrolet Lumina, Buick LeSabre, Chrysler Concorde/Intrepid, Toyota Camry, Honda Accord (larger variants) Key Features Design Philosophy: Emphasis on comfort, spaciousness, and a smooth ride. Introduction of a more aerodynamic and rounded exterior design compared to previous generations. Trim Levels: GL, LX, SE, SEL, Ghia (Canada), SHO (performance variant) Manual Value Proposition Professional Use: Provides the same detailed information used by professional mechanics. Diy Support: Empowers DIY enthusiasts with the knowledge to perform complex repairs and maintenance. 📋 Manual Details Coverage Areas Primary Coverage: North American Market Ford Taurus and Mercury Sable Page Count Estimated Page Count: Over 5000 Pages Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Overhaul, Rebuilding, Performance Tuning, Diagnostics, Firing Orders, Serpentine Belt Routings Engine Types: 3.0L Vulcan V6 OHV, 3.0L Duratec V6 DOHC (GL/LX/SE/SEL/Ghia trims), 3.4L DOHC SHO V8 Transmission Service: Automatic Transmissions (AX4N, AX4S), Manual Transmissions (for SHO variants), Service Procedures, Specifications Brake Systems: Disc and Drum Brakes, ABS (Anti-lock Braking System) Service, Diagnostics Suspension Steering: Front and Rear Suspension, Steering System Components, Alignment Specifications Electrical Systems: Complete Wiring Diagrams, Charging System, Starting System, Ignition System, Lighting, Accessories HVAC: Air Conditioning Service and Capacities, Heating System, Climate Control Body And Chassis: Exterior Components, Interior Trim, Sunroof Service, Structural Information Procedures Included Maintenance: Factory Maintenance Schedules and Charts, Fluid Specifications, Routine Service Diagnostics: Trouble Codes (OBD-I and OBD-II), Troubleshooting Procedures, Diagnostic Strategies Repair Rebuild: Engine Overhaul and Rebuilding, Transmission Repair, Brake Component Replacement, Suspension Component Replacement Specific Repairs: Timing Belt Replacement (for applicable engines), U-Joint and CV-Joint Service Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission rebuilding, including advanced diagnostics and troubleshooting. Diagnostic Tools: Information pertaining to the use of diagnostic scan tools and interpretation of computer diagnostic codes. Illustrations: Hundreds of Illustrations, Diagrams, and Schematics 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Printability: Printable pages for direct use in a workshop environment. Zoom Capability: Allows for zooming to view detailed parts and diagrams. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Operating Systems: Works on all computers - PC & MAC File Management File Delivery: Delivered as a ZIP file requiring extraction. User guidance provided for extraction on PC and MAC. ⚙️ Engine Specifications Primary Engine Base Engine 1996-1999: 3.0L (182 cu in) Vulcan OHV V6 Engine Options Optional Engine 1996-1999: 3.0L (182 cu in) Duratec DOHC V6 Performance Variant Engine Sho Engine: 3.4L (207 cu in) DOHC V8 Performance Engine 1 3.0L Vulcan Hp: 145 hp @ 4800 rpm 3.0L Vulcan Torque: 180 lb-ft @ 3700 rpm Performance Engine 2 3.0L Duratec Hp: 200 hp @ 5650 rpm 3.0L Duratec Torque: 200 lb-ft @ 4500 rpm Performance Engine 3 3.4L Sho V8 Hp: 235 hp @ 6100 rpm 3.4L Sho V8 Torque: 232 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management ECU: EEC-IV / EEC-V Timing System 3.0L Vulcan Timing: Belt-driven SOHC (Single Overhead Cam) 3.0L Duratec Timing: Chain-driven DOHC (Double Overhead Cam) 3.4L Sho Timing: Belt-driven DOHC (Double Overhead Cam) 🔧 Transmission Standard Transmission Standard Trans All Models: 4-speed Automatic Transaxle (AX4S for early models, AX4N for later models) Optional Transmission Optional Trans Sho: 5-speed Manual Transaxle (Getrag GFT 235) - SHO models only Features Automatic Features: Electronic Control, Overdrive Fluid Specifications Atf Type: Mercon V Automatic Transmission Fluid (or equivalent) Fluid Capacities Atf Capacity Approx: 11-13 quarts (10.4-12.3 liters) depending on specific model and procedure 📐 Dimensions Exterior Wheelbase: 112.9 inches (2868 mm) Length: 200.7 inches (5098 mm) Width: 74.0 inches (1880 mm) Height Sedan: 55.2 inches (1402 mm) Height Wagon: 57.6 inches (1463 mm) Weights Curb Weight Approx: 3400-3900 lbs (1542-1769 kg) depending on configuration Gross Vehicle Weight Rating Gvwr Approx: 4600-5000 lbs (2087-2268 kg) depending on configuration Cargo Trunk Volume Sedan Approx: 16.7 cubic feet (473 liters) Cargo Volume Wagon Approx: 36.5 cubic feet (1034 liters) behind rear seats, 74.0 cubic feet (2095 liters) with rear seats folded 🛡️ Safety Features Ratings NHTSA Driver Front Impact Rating: Good (as per available data for the generation) NHTSA Passenger Front Impact Rating: Good (as per available data for the generation) Active Features ABS: Standard on most models, Anti-lock Braking System Traction Control: Optional on some models Passive Features Airbags: Driver and Passenger Front Airbags (Standard) Seatbelts: Front 3-point height-adjustable seatbelts, Rear 3-point seatbelts Child Safety: LATCH system not standard; child seat anchor...
Front 3-point height-adjustable seatbelts, Rear 3-point seatbelts
Child Safety:
LATCH system not standard; child seat anchor points provided.
💡 Technology Features
Infotainment
Audio Systems:
AM/FM stereo with cassette, optional CD player, available premium audio systems.
Climate Control:
Manual climate control, optional automatic climate control (ACC) with digital display.
Driver Assistance
Cruise Control:
Standard on most models.
Keyless Entry:
Optional keyless entry system.
Connectivity
OBD:
Transition from OBD-I to OBD-II diagnostics during this generation's lifespan.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, using synthetic oil recommended for longer intervals (refer to manual for specifics).
Tire Rotation:
Every 5,000-7,500 miles (8,000-12,000 km)
Coolant Flush:
Every 30,000 miles (48,000 km) or 2-3 years
Spark Plug Replacement:
Approx. 100,000 miles (160,000 km) for Duratec/SHO, 60,000 miles (97,000 km) for Vulcan (refer to manual for exact type and interval)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (preferred for modern usage, check manual for original spec and viscosity index improver requirements)
Coolant Type:
Ford Premium Engine Coolant (Green) or compatible ethylene glycol based coolant
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Mercon ATF or Ford Power Steering Fluid
Known Issues
Transmission Reliability:
Early AX4S transmissions could be prone to torque converter issues and solenoid failures; AX4N generally considered more robust.
Intake Manifold Gaskets:
Plastic intake manifold gaskets on some Duratec engines could develop leaks.
Electrical Connectors:
Corrosion and loose connections in engine bay and door harness connectors can lead to various electrical gremlins.
Window Regulators:
Power window regulators can fail over time.
Suspension Components:
Struts, ball joints, and control arm bushings can wear out, leading to noise and poor handling.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford's history of producing popular and accessible family vehicles in North America.
Model Evolution
Taurus Generation 3:
Redesigned for 1996 with a more rounded, aerodynamic 'oval' styling. This generation moved to the front-wheel-drive DN101 platform, shared with the Mercury Sable.
Key Updates 1996-1999:
Introduction of the Duratec V6 engine, improvements to transmission reliability, minor styling updates, and feature additions over the model run.
Production
Manufacturing Location:
Chicago Assembly Plant, Illinois, USA
Sales Performance:
The Taurus was consistently one of the best-selling cars in North America during this period, though sales began to decline as the market shifted towards SUVs and smaller sedans.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Ford Taurus was a multiple-time recipient of Car and Driver's '10Best' list in previous generations, establishing its reputation for value and competence.
Automotive Press Reviews:
Generally well-received by automotive press for its spacious interior, comfortable ride, and competitive pricing, though criticized for its polarizing styling by some.
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