The Gilera DNA 50 GP Experience, produced between 2000 and 2004, is a sporty scooter designed to appeal to younger riders with its aggressive styling and performance-oriented features. It blends the practicality of a scooter with the visual appeal of a sportbike, boasting an exposed frame and performance-oriented bodywork. Key features include a robust steel frame with sportbike-like geometry, inverted front forks, and powerful hydraulic disc brakes front and rear, contributing to its distinctive and engaging riding experience. This comprehensive workshop service repair manual in English provides in-depth guidance for the maintenance, repair, and troubleshooting of the Gilera DNA 50 GP Experience. It covers all essential systems, including the engine, transmission, chassis, brakes, and electrical systems, detailing procedures from basic maintenance tasks like oil changes and filter replacements to more complex component rebuilding and diagnostic procedures. This manual is an invaluable resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Gilera Model: DNA 50 GP Experience Year: 2000-2004 Codes Engine Code: Unknown (typically Piaggio Hi-Per2 variant for 50cc) 👋 Introduction Market Position Positioning: Sporty scooter aimed at younger riders, blending scooter practicality with motorcycle styling and performance cues. Competitive Analysis Competitors: Yamaha Aerox, Aprilia SR50, Malaguti F12, MBK Nitro Key Features Styling: Aggressive, 'naked' sportbike-inspired design with exposed frame and performance-oriented bodywork. Chassis: Steel frame with sportbike-like geometry, inverted front forks, and single-sided rear swingarm. Braking: Powerful hydraulic disc brakes front and rear for enhanced stopping power. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service, repair, and maintenance Page Count Estimated Page Count: Likely 200+ pages (based on typical service manual scope) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, tuning, lubrication, cooling, fuel, ignition, exhaust Transmission: Automatic CVT system, clutch, variator, gearbox (if applicable to 50cc model), lubrication Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheel bearings Brakes: Front and rear brake systems (hydraulic disc), brake fluid, bleeding, caliper service, pad replacement Electrical System: Wiring diagrams, battery, starter, charging system (alternator, regulator), lighting, ignition system, instrumentation Fuel System: Carburetor service and tuning, fuel lines, fuel tank, fuel pump (if applicable) Bodywork: Fairings, seating, storage, fasteners, cosmetic components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment (if applicable) Repair: Component replacement, troubleshooting, diagnostic procedures Rebuild: Engine internal component rebuilding, carburetor overhauls, brake caliper overhauls Diagnostics: Troubleshooting guides, fault finding, symptom analysis Technical Depth Depth: A-Z coverage, from basic maintenance to advanced diagnostics and component rebuilding 📊 Manual Specifications File Format Format: Portable Document Format (PDF) Compatibility: PC & MAC Computers Operating Systems: Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8 Print Quality Printability: Printable, allowing users to print specific pages or the entire manual Diagram Quality: Highly detailed, printable diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Two-stroke, liquid-cooled single-cylinder (likely Piaggio Hi-Per2 engine variant) Displacement: 49.4 cc Bore X Stroke: 39 mm x 41.4 mm (typical for Hi-Per2) Cooling System: Liquid-cooled Performance Horsepower: Approximately 5.3 HP @ 6500 RPM (stock, may vary slightly) Torque: Approximately 5.6 Nm @ 6500 RPM (stock, may vary slightly) Fuel System Carburetor: Dell'Orto PHVA 17.5 (common for this engine) Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Mixture: Pre-mix (oil injected into fuel system) or separate oil tank for two-stroke lubrication. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with dry centrifugal clutch Features Variator: Provides seamless gear ratio changes for optimal acceleration and performance. 📐 Dimensions Exterior Length: Approx. 1850 mm Width: Approx. 720 mm Height: Approx. 1110 mm Weights Dry Weight: Approx. 103 kg Gross Vehicle Weight Rating: Approx. 280 kg Fuel Tank Capacity: 7.0 Liters (including 1.5 Liter reserve) 🛡️ Safety Features Ratings Crash Test Results: N/A (Scooters generally not subjected to the same crash testing as cars/motorcycles). Active Features Brakes: Powerful hydraulic disc brakes front and rear for confident stopping. Passive Features Lighting: Headlight, taillight, brake light, turn signals for visibility. Frame: Sturdy steel frame provides structural integrity. 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, fuel gauge, turn signal indicators, oil warning light, high beam indicator. Driver Assistance ABS: N/A Connectivity Connectivity: N/A (typical for this era of scooter). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or 1 year (check specific manual for gearbox oil if applicable). Spark Plug: Inspect every 3,000 km, replace every 6,000 km (or as needed based on condition). Air Filter: Inspect every 3,000 km, clean or replace as needed. Replace every 6,000 km. Brake Fluid: Replace every 2 years or as per manufacturer recommendation. Check level regularly. Fluid Specifications Engine Oil Type: Two-stroke engine oil, JASO...