🏷️ Basic Information Identification Make: Gilera Model: Free Style 125 Vehicle Type: Scooter Engine Configuration: 125cc 2-Stroke 👋 Introduction Market Position Segment: Lightweight, sporty scooter segment Target Audience: Young riders, urban commuters, enthusiasts seeking performance and style in a 125cc class Competitive Analysis Competitors: Piaggio Zip SP 125, Aprilia SR 125, Yamaha Aerox 100 (competed on performance and sporty design) Key Features Distinctive Selling Points: Sporty styling, agile handling, peppy 2-stroke engine performance, good for customization 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, troubleshooting, tuning, carburetor, ignition, cooling system Transmission: Automatic CVT (Continuously Variable Transmission) components, belt, clutch, variator maintenance Chassis: Frame inspection, suspension (front fork, rear shock), steering system Brakes: Front and rear brake system service, hydraulic components, pad replacement, bleeding procedures Electrical: Wiring diagrams, lighting system, starter motor, battery, fuses, electrical component troubleshooting Fuel System: Fuel tank, fuel lines, fuel pump (if applicable), carburetor adjustments and cleaning Bodywork: Fairings, seat, storage compartment removal and installation, cosmetic component service Procedures Included Maintenance: Routine service checks, oil changes, filter replacements, spark plug service, chain adjustment (if applicable) Troubleshooting: Diagnostic guides for common starting issues, poor running, electrical faults Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly Rebuild: Engine rebuild procedures, transmission component overhaul Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text, depending on PDF origin Printable: Printable pages Print Quality Quality: Typically high-resolution images and clear text for service manuals Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 125cc Bore X Stroke: Approx. 57mm x 49mm (typical for this class) Cooling System: Liquid-cooled Ignition System: Electronic CDI Performance Horsepower: Approx. 14-16 HP (varies by specific model year and tuning) Torque: Approx. 11-13 Nm (varies by specific model year and tuning) Fuel System Carburetor Type: Dell'Orto PHBH 28 or similar (specific size depends on model year) Fuel Delivery: Carburetor Oil System: Separate automatic oil injection system 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive Features Variator System: Performance-oriented variator for optimal acceleration and top speed 📐 Dimensions Exterior Wheelbase: Approx. 1300-1350 mm (typical for 125cc scooters) Seat Height: Approx. 780-820 mm Weights Dry Weight: Approx. 110-125 kg 🛡️ Safety Features Ratings Crash Test Results: N/A (Scooters typically do not undergo standardized crash testing like cars) Active Features Braking System: Disc brakes front and rear (often single disc front, sometimes rear) Lighting: Halogen headlight, LED or incandescent taillight and turn signals Passive Features Frame Construction: Steel underbone frame for rigidity Tires: Tubeless tires, typically 120/70-12 front and 130/60-13 rear (sizes may vary) 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, fuel gauge, odometer, warning lights (turn signals, high beam, oil, engine) Driver Assistance Features: N/A (Basic scooter design, no electronic driver assistance systems) Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (refer to manual for exact interval) Gear Oil Change: Every 6,000-10,000 km (for gearbox oil, not engine oil) Air Filter Cleaning Replacement: Check every 2,000 km, replace or clean as needed Spark Plug Replacement: Every 5,000-7,000 km Cvt Belt Inspection Replacement: Inspect every 5,000 km, replace typically between 10,000-15,000 km depending on wear Fluid Specifications Engine Oil: 2-stroke oil (pre-mix or injection type, refer to manual for specific grade, e.g., API TC or JASO FD rated synthetic) Gearbox Oil: SAE 80W-90 hypoid gear oil (capacity approx. 0.15-0.2 liters) Coolant: Ethylene glycol based coolant, 50/50 mix with distilled water Known Issues Common Problems: Carburetor jetting sensitive to altitude and temperature, potential for CDI unit failure on older models, CVT belt wear, exhaust port carbon build-up due to 2-stroke nature. Typical Repairs: Carburetor cleaning/re-jetting, spark plug replacement, air filter cleaning, CVT belt and roller replacement, top-end rebuild (piston, rings) for high-mileage engines. 📚 Vehicle History Brand Heritage Manufacturer: Gilera, an Italian manufacturer with a long history in motorcycles and scooters, known for performance-oriented models. Model Evolution Introduction Era: Launched in the late 1990s/early 2000s as part of Gilera's strategy to offer sporty scooters. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Awards: N/A (Specific model awards are unlikely to be widely documented publicly; reputation for sportiness is key) Ratings Owner Satisfaction: Generally positive among enthusiasts for its performance and handling characteristics in its class.