The Gilera Free Style 125 is a sporty scooter that embodies Italian engineering and a passion for performance. Designed for young riders and urban commuters seeking an agile and stylish mode of transport, this 125cc 2-stroke scooter offers a peppy riding experience. Known for its agile handling and a lively engine, the Free Style 125 was positioned in a competitive segment, appealing to those who value dynamic performance and customization potential. Its liquid-cooled, single-cylinder engine, paired with an automatic CVT transmission, provides an engaging ride suitable for both city navigation and spirited excursions. This comprehensive Service Repair Workshop Manual in English provides detailed guidance for maintaining and repairing the Gilera Free Style 125. It covers all essential systems, including complete engine overhaul, transmission maintenance, chassis inspection, brake system service, and electrical system troubleshooting. The manual offers step-by-step repair instructions, diagnostic guides for common issues, and information on routine maintenance procedures such as oil changes, filter replacements, and spark plug service. Whether you are a seasoned mechanic or a dedicated owner, this manual is an indispensable resource for ensuring the optimal performance and longevity of your Gilera Free Style 125. 🏷️ Basic Information Identification Make: Gilera Model: Free Style 125 Vehicle Type: Scooter Engine Configuration: 125cc 2-Stroke 👋 Introduction Market Position Segment: Lightweight, sporty scooter segment Target Audience: Young riders, urban commuters, enthusiasts seeking performance and style in a 125cc class Competitive Analysis Competitors: Piaggio Zip SP 125, Aprilia SR 125, Yamaha Aerox 100 (competed on performance and sporty design) Key Features Distinctive Selling Points: Sporty styling, agile handling, peppy 2-stroke engine performance, good for customization 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, troubleshooting, tuning, carburetor, ignition, cooling system Transmission: Automatic CVT (Continuously Variable Transmission) components, belt, clutch, variator maintenance Chassis: Frame inspection, suspension (front fork, rear shock), steering system Brakes: Front and rear brake system service, hydraulic components, pad replacement, bleeding procedures Electrical: Wiring diagrams, lighting system, starter motor, battery, fuses, electrical component troubleshooting Fuel System: Fuel tank, fuel lines, fuel pump (if applicable), carburetor adjustments and cleaning Bodywork: Fairings, seat, storage compartment removal and installation, cosmetic component service Procedures Included Maintenance: Routine service checks, oil changes, filter replacements, spark plug service, chain adjustment (if applicable) Troubleshooting: Diagnostic guides for common starting issues, poor running, electrical faults Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly Rebuild: Engine rebuild procedures, transmission component overhaul Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text, depending on PDF origin Printable: Printable pages Print Quality Quality: Typically high-resolution images and clear text for service manuals Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 125cc Bore X Stroke: Approx. 57mm x 49mm (typical for this class) Cooling System: Liquid-cooled Ignition System: Electronic CDI Performance Horsepower: Approx. 14-16 HP (varies by specific model year and tuning) Torque: Approx. 11-13 Nm (varies by specific model year and tuning) Fuel System Carburetor Type: Dell'Orto PHBH 28 or similar (specific size depends on model year) Fuel Delivery: Carburetor Oil System: Separate automatic oil injection system 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive Features Variator System: Performance-oriented variator for optimal acceleration and top speed 📐 Dimensions Exterior Wheelbase: Approx. 1300-1350 mm (typical for 125cc scooters) Seat Height: Approx. 780-820 mm Weights Dry Weight: Approx. 110-125 kg 🛡️ Safety Features Ratings Crash Test Results: N/A (Scooters typically do not undergo standardized crash testing like cars) Active Features Braking System: Disc brakes front and rear (often single disc front, sometimes rear) Lighting: Halogen headlight, LED or incandescent taillight and turn signals Passive Features Frame Construction: Steel underbone frame for rigidity Tires: Tubeless tires, typically 120/70-12 front and 130/60-13 rear (sizes may vary) 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, fuel gauge, odometer, warning lights (turn signals, high beam, oil, engine) Driver Assistance Features: N/A (Basic scooter design, no electronic driver assistance systems) Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (refer to manual for exact interval) Gear Oil Change: Every 6,000-10,000 km (for gearbox oil, not engine oil) Air Filter Cleaning Replacement: Check every 2,000 km, replace or clean as needed Spark Plug Replacement: Every 5,000-7,000 km Cvt Belt Inspection Replacement: Inspect every 5,000 km, replace typically between 10,000-15,000 km depending on wear Fluid Specifications Engine Oil: 2-stroke oil (pre-mix or injection type, refer to manual for specific grade, e.g., API TC or JASO FD rated synthetic) Gearbox Oil: SAE 80W-90 hypoid gear oil (capacity approx. 0.15-0.2 liters) Coolant: Ethylene glycol based coolant,...