🏷️ Basic Information Identification Make: Gilera Model: Free Style 125 Engine Type: 2-Stroke Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Target User: Professional mechanics, experienced DIY enthusiasts, and owners seeking in-depth technical knowledge Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, equivalent to OEM workshop manuals, for a fraction of the cost. Key Features Comprehensive Coverage: Covers all major repair topics from basic maintenance to complex engine overhauls. Format Usability: PDF format allows for easy searching, printing, and digital access. 📋 Manual Details Coverage Areas Coverage Scope: All repairs A-Z, all models Page Count Estimated Pages: Likely 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Classification: Service Repair Workshop Manual Language Language: English (assumed based on product description) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Maintenance: Engine assembly, disassembly, tuning, performance diagnostics Fuel System: Carburetor tuning, fuel pump, fuel lines, fuel tank service Ignition System: Spark plug specifications, ignition timing, CDI unit, coil testing Cooling System: Liquid cooling system operation, radiator, thermostat, water pump Exhaust System: Exhaust pipe, muffler, expansion chamber analysis Transmission Clutch: Clutch operation, adjustment, replacement, gearbox disassembly/assembly Chassis Suspension: Front forks, rear shock absorber, swingarm, bearings Braking System: Hydraulic brake system, caliper service, master cylinder, brake fluid specifications, disc and pad wear Electrical System: Wiring diagrams, battery specifications, lighting, starter motor, charging system Bodywork Trim: Fairing removal, seat, fuel tank mounting, body panel repair Procedures Included Preventative Maintenance: Recommended service intervals, lubrication points, filter replacement procedures Troubleshooting Diagnostics: Step-by-step diagnostic guides for common and uncommon issues Repair Procedures: Detailed, illustrated instructions for disassembly, repair, and reassembly of all major components Specification Data: Torque values, clearances, fluid capacities, electrical specifications Rebuild Instructions: Comprehensive instructions for engine and gearbox rebuilds Wiring Diagrams: Complete electrical system schematics for all variants Technical Depth Depth Level: Professional-grade, covering detailed diagnostics and component-level repairs 📊 Manual Specifications File Format Digital Format: PDF Print Quality Readability: Easy to read, with clear text and diagrams Binding Type Binding: Not Applicable (PDF Download) Paper Type Paper Quality: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Design: Liquid-cooled, 2-stroke, single-cylinder Displacement: 125cc (Classified as a 125cc engine, specific bore/stroke details would be in the manual) Bore X Stroke: Refer to Manual (Typically around 54mm x 54.5mm for this class, but exact specs are model dependent) Compression Ratio: Refer to Manual (Likely in the range of 7.5:1 to 8.5:1 for a 2-stroke) Performance Horsepower: Refer to Manual (Typically 12-18 HP for a 125cc 2-stroke of this era) Torque: Refer to Manual (Specific torque figures are crucial for engine assembly) Fuel System Carburetor Type: Refer to Manual (Likely a Dell'Orto or Mikuni single-barrel carburetor, e.g., PHBH or VM series) Fuel Type: Unleaded gasoline with 2-stroke oil pre-mix or automatic oil injection system Oil Type: Refer to Manual (Specific 2-stroke oil grade and mix ratio/injection oil type) 🔧 Transmission Standard Gearbox Type: 6-speed manual transmission Optional Transmission Variants: Not applicable for this model type Features Clutch Type: Wet multi-plate clutch 📐 Dimensions Exterior Overall Length: Refer to Manual (Model specific) Overall Width: Refer to Manual (Model specific) Overall Height: Refer to Manual (Model specific) Weights Dry Weight: Refer to Manual (Likely around 110-130 kg) Curb Weight: Refer to Manual (Includes fluids) Max Load Capacity: Refer to Manual 🛡️ Safety Features Ratings Safety Certification: Refer to Manual (Model specific, relevant for road legality) Active Features Braking Performance: Front disc brake, Rear disc brake (typical configuration) Suspension Stability: Telescopic front forks, Monoshock rear suspension (common configuration for 'Free Style' models) Passive Features Lighting System: Headlight, taillight, brake lights, turn signals 💡 Technology Features Infotainment Dashboard Instruments: Speedometer, tachometer, odometer, fuel gauge, indicator lights (typical) Driver Assistance Electronic Aids: No advanced electronic driver assistance systems typical for this model's era. Connectivity Connectivity Features: Not applicable 🔧 Maintenance Service Intervals Oil Change Interval: Refer to Manual (Typically every 3,000-5,000 km for gearbox oil, 2-stroke oil varies based on injection/premix) Spark Plug Replacement: Refer to Manual (Typically every 5,000-10,000 km) Air Filter Cleaning: Refer to Manual (Frequent checks recommended, e.g., every 2,000 km) Fluid Specifications Engine Oil Type: Refer to Manual (Gearbox oil: e.g., SAE 75W/90 or SAE 10W/30 API GL-4) Coolant Type: Refer to Manual (Ethylene glycol-based coolant, typically 50/50 mix with distilled water) Brake Fluid Type: Refer to Manual (DOT 3 or DOT 4 hydraulic brake fluid) Known Issues 2 Stroke Wear: Piston ring wear, cylinder scoring, crank bearing failure (common to high-performance 2-strokes if not maintained) Carburetor Tuning: Carburetors can be sensitive to altitude, humidity, and fuel quality; require periodic cleaning and adjustment. Exhaust Blockage: Carbon buildup in exhaust port and expansion chamber can reduce performance. Torque Values Engine Bolt Torques: Crucial torque specifications for cylinder head, base, crankcase bolts, etc., are detailed in the manual. 📚 Vehicle History Brand...