🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 i.e Year: 2007 Product Type: Motorcycle Repair Manual Generation Model Generation: First Generation (MP3 based platform) Codes Engine Code: Maserati Piaggio Master 493cc 👋 Introduction Market Position Vehicle Segment: Maxi-scooter with advanced tilting technology. Competitive Analysis Competitors: Piaggio MP3 500, Yamaha TMAX 500, Suzuki Burgman 650. Key Features Unique Selling Point: Patented three-wheel tilting system providing motorcycle-like lean angles and stability. Manual Advantage Comparison To Generic Manuals: Model-specific, in-depth coverage unlike generic Chilton or Haynes manuals. Manual Benefit User Friendliness: Designed to be an 'EASY to use guide' for servicing, repairing, and diagnosing issues. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete service, repair, and diagnosis for the 2007 Gilera Fuoco 500 i.e Motorcycle. Page Count Total Pages: 396 Manual Type Manual Classification: Service Manual / Repair Manual Language Language Offered: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair for the 500cc i.e. engine. Fuel System Injection: Detailed coverage of the electronic fuel injection (i.e.) system, including sensors, injectors, ECU, and troubleshooting. Cooling System: Maintenance, troubleshooting, and repair of the liquid cooling system, including radiator, water pump, and thermostat. Suspension System: Front and rear suspension (including the advanced tilt mechanism) inspection, maintenance, and repair. Specifications for components. Braking System: Front and rear brake system service, including disc and caliper maintenance, fluid bleeding, and ABS (if applicable). Electrical System: Comprehensive coverage of the electrical system, including wiring diagrams, component testing, battery, lighting, and ignition. Chassis Frame: Inspection, maintenance, and repair of the chassis and frame, including the unique tilting mechanism. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment, lubrication points, and pre-delivery checks. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues, including error code interpretation. Engine Overhaul: Detailed procedures for engine disassembly, component inspection, machining data, and reassembly. Injection System Tuning: Information on fuel system diagnostics and potential adjustments or component replacement for optimal performance. Electrical Component Testing: Methods for testing ignition coils, sensors, relays, alternators, and starter motors. Technical Depth Diagnostic Capability: Advanced diagnostic procedures suitable for professional technicians and experienced DIY mechanics. Rebuild Complexity: Comprehensive rebuild instructions for major components like the engine, transmission, and suspension. Specialized Tools: Identification of necessary specialized tooling for specific repair and maintenance tasks. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF for clear viewing and printing. Print Quality Printable Pages: Full manual can be printed, or select specific pages for targeted repairs. Binding Type Digital Format: Downloadable PDF - no physical binding required. Paper Type Digital Medium: Digital PDF file for viewing on computers (Win/Mac) and mobile devices. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, four-valve, single-cylinder. Engine Displacement: 492.7 cc Bore X Stroke: 94 mm x 87.6 mm Performance Horsepower: Approximately 39.6 HP (29.5 kW) @ 7500 rpm (subject to regional variations and specific tuning). Torque: Approximately 4.6 kgm (45 Nm) @ 5750 rpm (subject to regional variations and specific tuning). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body. Ignition Ignition System: Electronic ignition. Lubrication Lubrication System: Wet sump. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission). Optional Gear Ratios: Integrated within the CVT system, specific ratios not typically quoted as fixed. Features Clutch Type: Automatic centrifugal clutch. 📐 Dimensions Exterior Length: Approx. 2180 mm (dependent on exact configuration). Width: Approx. 800 mm (at handlebars, dependent on exact configuration). Height: Approx. 1350 mm (seat height, dependent on exact configuration). Weights Dry Weight: Approx. 235 kg. Fuel Tank Capacity: 12 Liters (including approximately 2-liter reserve). 🛡️ Safety Features Active Features Braking System Type: Dual front discs (240mm) with dual-piston calipers, single rear disc (240mm) with dual-piston caliper. Combined braking system. ABS Availability: ABS was an optional feature on some models. Passive Features Lighting System: Halogen headlight, LED taillight and indicators. Tilting Lock: Integrated electro-hydraulic locking system for the front suspension, allowing it to be parked upright without a stand. 💡 Technology Features Infotainment Instrument Cluster: Digital-analog combination instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, and diagnostic indicators. Driver Assistance Tilting System Control: The advanced tilting system is a key technological feature for stability and maneuverability. Connectivity Diagnostic Port: OBD-II compliant diagnostic connector for electronic diagnostics and fault code reading. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 6,000 km or 12 months, whichever comes first (refer to manual for exact specification). Oil Filter Replacement: Recommended at every engine oil change. Air Filter Cleaning: Check and clean every 6,000 km; replace as needed. More frequent checks in dusty conditions. Spark Plug Replacement: Typically every 12,000 km or as specified by the manual (e.g., NGK CR9EB or equivalent). Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic Motorcycle Oil meeting API SG/SH/SJ or ACEA A3 specifications...