2007-2009 Gilera Fuoco 500 i.e. Service Repair Workshop Manual Download (2007 2008 2009) PDF
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🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 i.e. Model Designation: 500 i.e. Production Years Covered: 2007, 2008, 2009 Codes Engine Code Prefix: M850 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, urban mobility, sport touring Target Audience: Do-it-yourself owners, independent repair shops, experienced mechanics Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 650, Aprilia Atlantic 500 Key Features Vehicle Usp: Powerful 500cc engine, advanced i.e. fuel injection, robust chassis and suspension, distinctive styling, agile handling for its class Manual Value Proposition Cost Effectiveness: Inexpensive way to keep vehicle working properly, saving on dealership service costs Accessibility: Instant download provides immediate access to critical repair information 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and workshop procedures Secondary Coverage: Maintenance schedules, diagnostics, troubleshooting Page Count Estimated Page Count: Comprehensive (specific number not provided, but implied extensive coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (disassembly, assembly, tuning), Fuel Injection system (components, diagnostics, adjustments), Cooling System (radiator, fans, coolant, thermostat) Chassis And Suspension: Front Suspension (forks, steering), Rear Suspension (shock absorber, swingarm), Braking System (front and rear brakes, hydraulic components, bleeding), Wheel and Tire specifications Electrical And Lighting: Complete Electrical System (wiring diagrams, components, troubleshooting), Ignition System, Lighting (headlight, taillight, indicators), Battery, Charging System Bodywork And Frame: Chassis structure, body panels, seat, handlebars, fairings Time: Manual likely includes sections on valve timing adjustment and related procedures if applicable for engine maintenance. Tooling: Details specific tools and equipment required for maintenance and repair, including specialized Gilera tools. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid), filter replacements, spark plug service, lubrication points Repair: Complete disassembly and reassembly of all major components, engine rebuild procedures, suspension overhaul, brake system repair, electrical component replacement Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common issues, fault code interpretation (if applicable to the i.e. system), troubleshooting charts Pre Delivery Inspection: Likely includes a pre-delivery inspection checklist and procedures for new vehicle preparation. Technical Depth Depth: Comprehensive, from basic maintenance to full engine rebuilds and system diagnostics Documentation Style: Easy-to-read text, top-quality diagrams, exploded views, step-by-step instructions Diagnostic Codes: Implied coverage of diagnostic procedures for the i.e. system, which may involve reading fault codes. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Compression Requirement: WinZip (or similar unzipping software) Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Method Download Type: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, 4-valve, single-cylinder Engine Displacement: 493 cc Bore X Stroke: 94 mm x 71 mm (approximate, requires manual confirmation) Compression Ratio: 10.0:1 (approximate, requires manual confirmation) Performance Peak Horsepower: Approx. 40 HP (30 kW) @ 7500 rpm (requires manual confirmation) Peak Torque: Approx. 45 Nm (33 lb-ft) @ 5500 rpm (requires manual confirmation) Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Ignition System: Electronic ignition with variable timing Engine From Vehicle Engine Removal Procedure: Detailed step-by-step instructions for engine removal from the chassis 🔧 Transmission Standard Type: Automatic transmission with CVT (Continuously Variable Transmission) Features Drive System: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2250 mm (requires manual confirmation) Width: Approx. 800 mm (requires manual confirmation) Height: Approx. 1500 mm (requires manual confirmation) Weights Dry Weight: Approx. 200 kg (requires manual confirmation) Gross Vehicle Weight Rating: To be specified in manual 🛡️ Safety Features Ratings Crash Test Information: Not applicable for motorcycle/scooter safety ratings in the same way as cars. Active Features Braking System Type: Dual Disc Front, Single Disc Rear with ABS (as optional equipment on some models) Tire Pressure Monitoring: Not a standard feature Passive Features Lighting System: Halogen headlight, LED taillight and indicators (model dependent) 💡 Technology Features Infotainment Dashboard Display: Analog tachometer, digital speedometer, fuel gauge, odometer, trip meters, warning lights Driver Assistance ABS: Optional ABS system available on some models Connectivity Usb Charging Port: May be present depending on specific model configuration/aftermarket additions 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 6,000 - 10,000 km or annually (refer to manual for exact specification) Air Filter Cleaning Replacement: Inspect every 6,000 km, replace as needed (refer to manual) Spark Plug Replacement: Typically every 10,000 - 12,000 km (refer to manual for specific type and gap) Fluid Specifications Engine Oil Type: Fully Synthetic SAE 5W-40 or SAE 10W-40 (API SG or higher, JASO MA rated - verify in manual) Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (refer to manual for specific mix ratio) Brake Fluid Type: DOT 4 brake fluid (verify in manual) Known Issues Common Wear Items: Drive belt (CVT), brake pads, tires, suspension bushings Potential Electrical Concerns: Corrosion in connectors,...
Complete disassembly and reassembly of all major components, engine rebuild procedures, suspension overhaul, brake system repair, electrical component replacement
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common issues, fault code interpretation (if applicable to the i.e. system), troubleshooting charts
Pre Delivery Inspection:
Likely includes a pre-delivery inspection checklist and procedures for new vehicle preparation.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine rebuilds and system diagnostics
Detailed step-by-step instructions for engine removal from the chassis
🔧 Transmission
Standard
Type:
Automatic transmission with CVT (Continuously Variable Transmission)
Features
Drive System:
Belt drive to rear wheel
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 2250 mm (requires manual confirmation)
Width:
Approx. 800 mm (requires manual confirmation)
Height:
Approx. 1500 mm (requires manual confirmation)
Weights
Dry Weight:
Approx. 200 kg (requires manual confirmation)
Gross Vehicle Weight Rating:
To be specified in manual
🛡️ Safety Features
Ratings
Crash Test Information:
Not applicable for motorcycle/scooter safety ratings in the same way as cars.
Active Features
Braking System Type:
Dual Disc Front, Single Disc Rear with ABS (as optional equipment on some models)
Tire Pressure Monitoring:
Not a standard feature
Passive Features
Lighting System:
Halogen headlight, LED taillight and indicators (model dependent)
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer, digital speedometer, fuel gauge, odometer, trip meters, warning lights
Driver Assistance
ABS:
Optional ABS system available on some models
Connectivity
Usb Charging Port:
May be present depending on specific model configuration/aftermarket additions
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 6,000 - 10,000 km or annually (refer to manual for exact specification)
Air Filter Cleaning Replacement:
Inspect every 6,000 km, replace as needed (refer to manual)
Spark Plug Replacement:
Typically every 10,000 - 12,000 km (refer to manual for specific type and gap)
Fluid Specifications
Engine Oil Type:
Fully Synthetic SAE 5W-40 or SAE 10W-40 (API SG or higher, JASO MA rated - verify in manual)
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (refer to manual for specific mix ratio)
Brake Fluid Type:
DOT 4 brake fluid (verify in manual)
Known Issues
Common Wear Items:
Drive belt (CVT), brake pads, tires, suspension bushings
Potential Electrical Concerns:
Corrosion in connectors, stator/regulator issues (common in many high-output scooters, detailed diagnostics in manual)
Engine Specific Notes:
Importance of maintaining correct oil level and timely oil changes for longevity of the single-cylinder engine.
📚 Vehicle History
Brand Heritage
Parent Company:
Piaggio & C. S.p.A.
Brand Focus:
Performance scooters and motorcycles
Model Evolution
Predecessor:
Gilera Nexus 500
Design Philosophy:
Combining motorcycle-like performance and handling with scooter practicality, featuring a distinctive three-wheel front end for enhanced stability.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Specific Awards:
No specific widely publicized awards are readily available for this particular model year, but it was generally well-received for its performance and unique front-end configuration.
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