The three-wheeled scooter introduced in 2007, offers a unique blend of stability and performance, making it a distinctive option in the maxi-scooter segment. Drawing from a rich Italian heritage, this model is engineered for exceptional urban commuting and comfortable touring. Its key selling point is the advanced three-wheel stability system, which enhances rider confidence, particularly at lower speeds and during braking. Coupled with a powerful 493 cc liquid-cooled engine producing approximately 40 horsepower, the scooter provides a dynamic and engaging riding experience. This comprehensive Parts Diagram and Parts Identification Manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the scooter. It provides detailed illustrations and part numbers for all components, facilitating accurate part identification and ordering. The manual covers a wide array of systems, including the engine, chassis, suspension, electrical components, and braking system. By offering in-depth technical information and clear diagrams, this resource empowers users to keep their vehicle in optimal condition and perform necessary maintenance and repairs efficiently. 🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 Model Variant: 500 ie Vehicle Type: Three-wheeled scooter (MP3 style) Generation Initial Production Year: 2007 👋 Introduction Market Position Segment: Maxi-scooter, often positioned as a premium and capable urban commuter with distinctive three-wheel stability Competitive Analysis Key Competitors: Piaggio MP3 (primary competitor), Yamaha Tricity, and other large displacement scooters Key Features Unique Selling Proposition: Three-wheel stability, powerful engine for its class, practical for urban commuting and touring 📋 Manual Details Coverage Areas Scope: Comprehensive coverage from front to back of the motorcycle Page Count Estimated Pages: Likely 300+ pages based on comprehensive coverage Manual Type Type: Parts Diagram and Parts Identification Manual Language Language: English (implied by product description) Format Format: Digital (implied by 'manual what will be send to you') 📖 Manual Coverage Systems Covered Engine: Air Cleaner, Air Suction Valve, Alternator, Alternator Cover, Cam Chain Tensioner, Camshaft Valve, Carburetor Assy, Carburetor Components, Crankcase, Crankshaft Piston Rings, Cylinder Head, Cylinder Head Cover, Evap Canister Chassis And Suspension: Frame, Front Brake Caliper, Front Brake Master Cylinder Electrical And Ignition: Battery, Cable Switch, Alternator (implied electrical generation) Fuel System: Carburetor Assy, Carburetor Components (for earlier models), Fuel Injection System (implied by '500 ie' designation for later models, though manual may cover both or specific variant) Braking System: Front Brake Caliper, Front Brake Master Cylinder (implies front and potentially rear brake components) Procedures Included Part Identification: Detailed part numbers and drawings for all components Ordering Parts: Facilitates accurate part ordering for repairs and maintenance Basic Maintenance: Implied by the ability to get the bike running in 100% condition and use by garages Troubleshooting: Implied by providing technical information for repairs Technical Depth Depth: Depth illustrations, technical specifications, providing necessary technical information for ordering parts and achieving 100% condition 📊 Manual Specifications File Format Digital Format: PDF (common for digital manuals, searchable and printable) Print Quality Illustration Quality: High-quality illustrations and diagrams for clarity Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, four-valve Displacement: 493 cc (approx.) Bore X Stroke: 74 mm x 58 mm (typical for this engine) Compression Ratio: 10.5:1 (typical) Performance Horsepower: Approx. 40 HP (at 7,000 rpm) Torque: Approx. 46 Nm (at 5,500 rpm) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for 'ie' models, potentially Carbureted for earlier models depending on market Ignition Ignition System: Electronic ignition Lubrication Oil Capacity: Approx. 1.8 - 2.0 liters (refer to manual for exact specification) Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive Type: Belt drive to rear wheel Fluid Specifications Cvtfuel Type: CVT Fluid (refer to manual for specific type and capacity) 📐 Dimensions Exterior Length: Approx. 2,230 mm Width: Approx. 800 mm (at handlebars) Height: Approx. 1,480 mm (to windshield) Weights Dry Weight: Approx. 275 kg Gross Vehicle Weight Rating: Approx. 460 kg Wheelbase Wheelbase: Approx. 1,550 mm Fuel Capacity Fuel Tank Capacity: Approx. 12 liters Wheels And Tires Front Wheel Size: 13-inch Rear Wheel Size: 14-inch Front Tire Size: 120/70-13 Rear Tire Size: 140/70-14 Suspension Front Suspension Type: Articulated parallelogram linkage with hydraulic shock absorbers (tilt mechanism) Rear Suspension Type: Twin shock absorbers 🛡️ Safety Features Ratings Crash Safety: Enhanced stability due to three-wheel design, reducing risk of low-speed tipovers compared to two-wheel scooters Active Features Braking System: Linked braking system (front and rear brakes engage with a single lever/pedal) Parking Brake: Integrated parking brake mechanism Passive Features Lighting: Dual front headlights, rear taillight and brake light 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer with digital display for odometer, trip meter, fuel level, coolant temperature, and clock Driver Assistance Tilt Locking System: The three-wheel mechanism typically includes a system to lock the tilt when stationary, preventing it from...
The three-wheeled scooter introduced in 2007, offers a unique blend of stability and performance, making it a distinctive option in the maxi-scooter segment. Drawing from a rich Italian heritage, this model is engineered for exceptional urban commuting and comfortable touring. Its key selling point is the advanced three-wheel stability system, which enhances rider confidence, particularly at lower speeds and during braking. Coupled with a powerful 493 cc liquid-cooled engine producing approximately 40 horsepower, the scooter provides a dynamic and engaging riding experience.
This comprehensive Parts Diagram and Parts Identification Manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the scooter. It provides detailed illustrations and part numbers for all components, facilitating accurate part identification and ordering. The manual covers a wide array of systems, including the engine, chassis, suspension, electrical components, and braking system. By offering in-depth technical information and clear diagrams, this resource empowers users to keep their vehicle in optimal condition and perform necessary maintenance and repairs efficiently.
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Fuoco 500
Model Variant:
500 ie
Vehicle Type:
Three-wheeled scooter (MP3 style)
Generation
Initial Production Year:
2007
👋 Introduction
Market Position
Segment:
Maxi-scooter, often positioned as a premium and capable urban commuter with distinctive three-wheel stability
Competitive Analysis
Key Competitors:
Piaggio MP3 (primary competitor), Yamaha Tricity, and other large displacement scooters
Key Features
Unique Selling Proposition:
Three-wheel stability, powerful engine for its class, practical for urban commuting and touring
📋 Manual Details
Coverage Areas
Scope:
Comprehensive coverage from front to back of the motorcycle
Page Count
Estimated Pages:
Likely 300+ pages based on comprehensive coverage
Manual Type
Type:
Parts Diagram and Parts Identification Manual
Language
Language:
English (implied by product description)
Format
Format:
Digital (implied by 'manual what will be send to you')
📖 Manual Coverage
Systems Covered
Engine:
Air Cleaner, Air Suction Valve, Alternator, Alternator Cover, Cam Chain Tensioner, Camshaft Valve, Carburetor Assy, Carburetor Components, Crankcase, Crankshaft Piston Rings, Cylinder Head, Cylinder Head Cover, Evap Canister
Chassis And Suspension:
Frame, Front Brake Caliper, Front Brake Master Cylinder
Carburetor Assy, Carburetor Components (for earlier models), Fuel Injection System (implied by '500 ie' designation for later models, though manual may cover both or specific variant)
Braking System:
Front Brake Caliper, Front Brake Master Cylinder (implies front and potentially rear brake components)
Procedures Included
Part Identification:
Detailed part numbers and drawings for all components
Ordering Parts:
Facilitates accurate part ordering for repairs and maintenance
Basic Maintenance:
Implied by the ability to get the bike running in 100% condition and use by garages
Troubleshooting:
Implied by providing technical information for repairs
Technical Depth
Depth:
Depth illustrations, technical specifications, providing necessary technical information for ordering parts and achieving 100% condition
📊 Manual Specifications
File Format
Digital Format:
PDF (common for digital manuals, searchable and printable)
Print Quality
Illustration Quality:
High-quality illustrations and diagrams for clarity
CVT Fluid (refer to manual for specific type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm
Width:
Approx. 800 mm (at handlebars)
Height:
Approx. 1,480 mm (to windshield)
Weights
Dry Weight:
Approx. 275 kg
Gross Vehicle Weight Rating:
Approx. 460 kg
Wheelbase
Wheelbase:
Approx. 1,550 mm
Fuel Capacity
Fuel Tank Capacity:
Approx. 12 liters
Wheels And Tires
Front Wheel Size:
13-inch
Rear Wheel Size:
14-inch
Front Tire Size:
120/70-13
Rear Tire Size:
140/70-14
Suspension
Front Suspension Type:
Articulated parallelogram linkage with hydraulic shock absorbers (tilt mechanism)
Rear Suspension Type:
Twin shock absorbers
🛡️ Safety Features
Ratings
Crash Safety:
Enhanced stability due to three-wheel design, reducing risk of low-speed tipovers compared to two-wheel scooters
Active Features
Braking System:
Linked braking system (front and rear brakes engage with a single lever/pedal)
Parking Brake:
Integrated parking brake mechanism
Passive Features
Lighting:
Dual front headlights, rear taillight and brake light
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer with digital display for odometer, trip meter, fuel level, coolant temperature, and clock
Driver Assistance
Tilt Locking System:
The three-wheel mechanism typically includes a system to lock the tilt when stationary, preventing it from falling over.
Connectivity
Storage:
Under-seat storage compartment, typically sufficient for a full-face helmet
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually (refer to manual for exact schedule)
Air Filter Replacement:
Check at every service, replace as needed (typically 10,000 - 20,000 km)
Spark Plug Replacement:
Typically every 10,000 - 20,000 km
Cv Belt Replacement:
Check at intervals, replace typically every 20,000 - 30,000 km
Fluid Specifications
Engine Oil Type:
Synthetic SAE 15W-40 or SAE 10W-40 (API SG or higher) - **Crucially, refer to the specific manual for the exact API rating and viscosity recommendation.**
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50) - **Refer to manual for specific type and color.**
Brake Fluid Type:
DOT 4 - **Refer to manual for exact specification and bleeding procedure.**
Known Issues
Common Wear Items:
CV transmission belt, rear shock absorbers, suspension linkage components, front brake pads due to increased usage
Potential Electrical:
Battery charging issues (alternator or regulator), wiring harness integrity
Fuel System:
Clogged fuel injectors or carburetor jets (depending on model year)
📚 Vehicle History
Brand Heritage
Manufacturer History:
Gilera is an Italian manufacturer of motorcycles and scooters with a long history, founded in 1909. It is now part of the Piaggio Group.
Model Evolution
Development:
The Fuoco 500 was developed as a competitor and sibling to the Piaggio MP3, sharing many mechanical components but with distinct styling and engineering nuances.
Production
Manufacturing Location:
Primarily manufactured in Italy
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its stability and practicality, though often overshadowed by its Piaggio counterpart.
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