The Gilera GP 800 IE, produced around 2007, represents a significant entry into the maxi-scooter segment, blending the practicality of a scooter with the performance characteristics of a motorcycle. This model distinguished itself at launch with the largest displacement engine in its class, a 799 cc V-twin, delivering impressive horsepower and torque for its category. Its engineering focused on providing motorcycle-like handling and advanced technology for its time, aiming to redefine the sport scooter experience. Built in Italy, the GP 800 IE was designed to offer a powerful and dynamic riding experience, setting a benchmark for performance-oriented scooters. This comprehensive Service and Repair Manual serves as an essential guide for the Gilera GP 800 IE. It meticulously details routine maintenance procedures, from oil changes and filter replacements to CVT belt inspections and brake fluid servicing. The manual also covers in-depth troubleshooting, diagnostic procedures for engine and electrical systems, and step-by-step instructions for component replacement and major overhauls. With extensive wiring diagrams and technical specifications, this 431-page resource is invaluable for owners, mechanics, and technicians alike, ensuring the continued optimal performance, reliability, and longevity of the vehicle. 🏷️ Basic Information Identification Make: Gilera Model: GP 800 IE Year: 2007 👋 Introduction Market Position Segment: Maxi-scooter / Sport Scooter Competitive Analysis Key Competitors: Suzuki Burgman 650, Yamaha TMAX 500/530, Aprilia SRV 850 (later model) Key Features Distinctive Selling Points: Largest displacement engine in its class at launch, motorcycle-like performance and handling, advanced technology for its time. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download Page Count Page Count: 431 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including cylinder head, pistons, crankshaft, valve timing, and lubrication system. Fuel System: Fuel injection system diagnostics, cleaning, component testing, fuel pump, injectors, throttle body. Electrical System: Wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, battery), lighting, ignition system, ECU diagnostics. Transmission And Drivetrain: CVT system maintenance, belt, clutch, variator, gearbox, final drive. Braking System: Hydraulic system maintenance, caliper and master cylinder overhaul, brake pad and disc replacement, ABS system diagnostics (if equipped). Suspension And Steering: Front fork overhaul, rear shock absorber maintenance, steering bearing service. Cooling System: Radiator, water pump, thermostat, coolant flushing and replacement. Bodywork And Chassis: Fairing removal and installation, seat, storage compartment, chassis inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain/belt adjustments, tire pressure checks, fluid level checks. Troubleshooting Guides: Extensive guides for diagnosing and resolving common and uncommon problems across all vehicle systems. Component Replacement: Detailed instructions for replacing individual parts, from simple bulbs to complex engine components. Major Overhauls: Procedures for complete engine rebuilds, transmission overhauls, and suspension component refurbishment. Wiring Diagrams: Comprehensive electrical schematics for easy fault finding and component tracing. Technical Depth Depth Of Information: Covers from basic routine maintenance to complex diagnostic procedures and full mechanical overhauls, suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (OCR dependent, but standard for professional PDFs). Print Quality Print Recommendation: High-resolution scans suitable for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Completeness Manual Completeness: Comprehensive service and repair manual, covering all aspects of the vehicle's operation and maintenance. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled Displacement: 799 cc Bore X Stroke: 75.2 mm x 71.5 mm Compression Ratio: 11.2:1 Performance Horsepower Claimed: 75 HP (55 kW) @ 7,750 rpm Torque Claimed: 76 Nm (56 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Ignition System: Electronic Ignition Lubrication Oil Type Recommendation: Refer to manual for specific API/JASO specifications (typically SAE 10W-40 or 15W-50 semi-synthetic or full synthetic) Cooling System Cooling Method: Liquid Cooling Coolant Type: Ethylene glycol based antifreeze (typically 50/50 mix with distilled water) Emissions Emission Control: Catalytic converter (Euro 3 compliant) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Cvvtuning: Manual describes adjustment/servicing of the CVT system, including belt inspection and replacement. Fluid Specifications Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specifications and part numbers; often proprietary or specific grades) 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 800 mm (31.5 in) at handlebars Height: Approx. 1,400 mm (55.1 in) at windshield Wheelbase: Approx. 1,590 mm (62.6 in) Weights Dry Weight: Approx. 245 kg (540 lbs) Gross Vehicle Weight Rating: Refer to chassis plate/manual Capacities Fuel Tank Capacity: 18.5 Liters (4.9 US gal) Oil Capacity With Filter: Refer to manual (typically around 2.5-3.0 Liters) 🛡️ Safety Features Active Features Braking System Front: Dual 300mm discs with 4-piston calipers Braking System Rear: 280mm disc with 2-piston caliper ABS: Optional (ABS-equipped models available) Passive...