GILERA GP 800 parts diagram & wiring diagram download
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🏷️ Basic Information Identification Make: Gilera Model: GP 800 Model Notes: This manual specifically covers the GP 800 model. 👋 Introduction Market Position Target Audience: Gilera GP 800 owners, service technicians, and parts suppliers seeking detailed technical information. Key Features Value Proposition: Provides essential visual and schematic data for maintenance, repair, and parts identification, enabling cost savings and efficient upkeep. Delivery Method Delivery: Instant download link provided on the checkout page after payment completion. 📋 Manual Details Coverage Areas Primary Coverage: Parts Diagram and Wiring Diagram Secondary Coverage: General service workshop manual content implied by description Page Count Page Count: Not specified, but described as 'highly detailed' and 'all pages are printable'. Manual Type Manual Type: Parts Diagram and Wiring Diagram Manual (likely a digital service manual format) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Parts Diagrams: Exploded views and component identification for all major motorcycle systems. Wiring Diagrams: Detailed electrical system schematics, including component connections, wire colors, and circuit functions. Engine Components: Detailed breakdown and identification of engine parts. Drivetrain Components: Parts identification for transmission, clutch, and final drive systems. Suspension Components: Diagrams for front forks, rear shock absorber, and related linkage. Braking System Components: Parts identification for calipers, rotors, master cylinders, and hydraulic lines. Fuel System Components: Diagrams for fuel tank, injectors, fuel pump, and lines. Cooling System Components: Identification of radiator, fan, coolant lines, and thermostat housing. Exhaust System Components: Diagrams for exhaust manifold, catalytic converter (if applicable), and mufflers. Electrical System Components: Wiring diagrams for lighting, ignition, starting, charging, and accessory circuits. Control Systems: Diagrams for throttle, clutch, and brake controls. Frame And Bodywork: Component identification for chassis, fairings, seat, and mounting hardware. Procedures Included Disassembly Assembly: Detailed exploded views facilitate disassembly and reassembly of various components. Troubleshooting: Wiring diagrams are crucial for electrical troubleshooting, enabling identification of faults and component failures. Parts Identification: Precise identification of all replaceable parts for ordering and inventory. Technical Depth Depth: High level of detail suitable for service technicians and experienced DIY enthusiasts. Focuses on component relationships and electrical pathways. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital File) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke Displacement: 799 cc (approximate, based on common knowledge of GP 800) Bore X Stroke: Not explicitly stated in product info, but typically around 80 x 79 mm for this displacement. Cooling System: Liquid-cooled Performance Horsepower: Approximately 75 HP (at crankshaft, estimated) Torque: Approximately 76 Nm (at crankshaft, estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Ignition System Ignition Type: Electronic ignition 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Features Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Length: Not specified, but typically a maxi-scooter length. Width: Not specified, but typically a maxi-scooter width. Height: Not specified, but typically a maxi-scooter height. Weights Dry Weight: Approximately 200-220 kg (estimated) Fuel Capacity: Approximately 16-18 liters (estimated) 🛡️ Safety Features Ratings Safety Features: ABS (Anti-lock Braking System) often available as an option or standard depending on market and model year. This manual's diagrams would show ABS components if equipped. Passive Features Lighting: Dual headlights, LED taillight (typical for this class). 💡 Technology Features Infotainment Instrument Cluster: Digital/analog combination instrument cluster with various indicators. Wiring diagrams would show the connections for the dash. Driver Assistance ABS System: Optional or standard ABS system provides significant safety enhancement. Manual's wiring diagrams would detail the ABS ECU, wheel speed sensors, and pump motor. Connectivity Diagnostic Ports: The wiring diagrams would indicate the location and pinout of any diagnostic connectors (e.g., OBD-II equivalent for motorcycles). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 km or annually, refer to the manual for specifics. The wiring diagram would show the oil pressure sensor and related wiring. Spark Plug Replacement: Typically 10,000-15,000 km. The parts diagram would identify spark plug locations. Fluid Specifications Engine Oil Type: Likely SAE 10W-40 or 15W-50, API SG or higher, JASO MA/MA2. Specifics are crucial and found in the full workshop manual. The manual's diagrams would indicate oil drain and fill points. Coolant Type: Ethylene glycol-based antifreeze (e.g., MOTUL MoCool, Castrol Radicool). Brake Fluid Type: DOT 4 or DOT 5.1. The wiring diagram would detail ABS modulator and sensor wiring if applicable. Transmission Fluid: CVT systems typically do not have separate transmission fluid; the engine oil lubricates the transmission and clutch. Refer to specific manual for any additional CVT oil requirements. Known Issues Common Wear Items: CVT belt, tires, brake pads, suspension components. The parts diagram is essential for identifying these parts. Electrical Gremlins: Wiring diagrams are critical for...
Gilera GP 800 owners, service technicians, and parts suppliers seeking detailed technical information.
Key Features
Value Proposition:
Provides essential visual and schematic data for maintenance, repair, and parts identification, enabling cost savings and efficient upkeep.
Delivery Method
Delivery:
Instant download link provided on the checkout page after payment completion.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts Diagram and Wiring Diagram
Secondary Coverage:
General service workshop manual content implied by description
Page Count
Page Count:
Not specified, but described as 'highly detailed' and 'all pages are printable'.
Manual Type
Manual Type:
Parts Diagram and Wiring Diagram Manual (likely a digital service manual format)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Parts Diagrams:
Exploded views and component identification for all major motorcycle systems.
Wiring Diagrams:
Detailed electrical system schematics, including component connections, wire colors, and circuit functions.
Engine Components:
Detailed breakdown and identification of engine parts.
Drivetrain Components:
Parts identification for transmission, clutch, and final drive systems.
Suspension Components:
Diagrams for front forks, rear shock absorber, and related linkage.
Braking System Components:
Parts identification for calipers, rotors, master cylinders, and hydraulic lines.
Fuel System Components:
Diagrams for fuel tank, injectors, fuel pump, and lines.
Cooling System Components:
Identification of radiator, fan, coolant lines, and thermostat housing.
Exhaust System Components:
Diagrams for exhaust manifold, catalytic converter (if applicable), and mufflers.
Electrical System Components:
Wiring diagrams for lighting, ignition, starting, charging, and accessory circuits.
Control Systems:
Diagrams for throttle, clutch, and brake controls.
Frame And Bodywork:
Component identification for chassis, fairings, seat, and mounting hardware.
Procedures Included
Disassembly Assembly:
Detailed exploded views facilitate disassembly and reassembly of various components.
Troubleshooting:
Wiring diagrams are crucial for electrical troubleshooting, enabling identification of faults and component failures.
Parts Identification:
Precise identification of all replaceable parts for ordering and inventory.
Technical Depth
Depth:
High level of detail suitable for service technicians and experienced DIY enthusiasts. Focuses on component relationships and electrical pathways.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital File)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke
Displacement:
799 cc (approximate, based on common knowledge of GP 800)
Bore X Stroke:
Not explicitly stated in product info, but typically around 80 x 79 mm for this displacement.
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 75 HP (at crankshaft, estimated)
Torque:
Approximately 76 Nm (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
Electronic ignition
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission)
Features
Drive Type:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
Not specified, but typically a maxi-scooter length.
Width:
Not specified, but typically a maxi-scooter width.
Height:
Not specified, but typically a maxi-scooter height.
Weights
Dry Weight:
Approximately 200-220 kg (estimated)
Fuel Capacity:
Approximately 16-18 liters (estimated)
🛡️ Safety Features
Ratings
Safety Features:
ABS (Anti-lock Braking System) often available as an option or standard depending on market and model year. This manual's diagrams would show ABS components if equipped.
Passive Features
Lighting:
Dual headlights, LED taillight (typical for this class).
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination instrument cluster with various indicators. Wiring diagrams would show the connections for the dash.
Driver Assistance
ABS System:
Optional or standard ABS system provides significant safety enhancement. Manual's wiring diagrams would detail the ABS ECU, wheel speed sensors, and pump motor.
Connectivity
Diagnostic Ports:
The wiring diagrams would indicate the location and pinout of any diagnostic connectors (e.g., OBD-II equivalent for motorcycles).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 km or annually, refer to the manual for specifics. The wiring diagram would show the oil pressure sensor and related wiring.
Spark Plug Replacement:
Typically 10,000-15,000 km. The parts diagram would identify spark plug locations.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 15W-50, API SG or higher, JASO MA/MA2. Specifics are crucial and found in the full workshop manual. The manual's diagrams would indicate oil drain and fill points.
DOT 4 or DOT 5.1. The wiring diagram would detail ABS modulator and sensor wiring if applicable.
Transmission Fluid:
CVT systems typically do not have separate transmission fluid; the engine oil lubricates the transmission and clutch. Refer to specific manual for any additional CVT oil requirements.
Known Issues
Common Wear Items:
CVT belt, tires, brake pads, suspension components. The parts diagram is essential for identifying these parts.
Electrical Gremlins:
Wiring diagrams are critical for diagnosing intermittent electrical issues or component failures.
📚 Vehicle History
Brand Heritage
Brand Origin:
Gilera is an Italian manufacturer with a long history in motorcycle production, now part of the Piaggio Group.
Model Evolution
Model Introduction:
The GP 800 was introduced around 2007 as Gilera's flagship maxi-scooter, known for its powerful engine and motorcycle-like performance.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Reception:
The GP 800 was generally well-received for its power and performance, positioning it as a premium maxi-scooter.
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