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GILERA GP800 Service Repair Workshop Manual 2007 ONWARDS

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Year: 2007 onwards Codes Engine Code Family: V-twin, liquid-cooled 👋 Introduction Market Position Segment: High-performance maxi-scooter Positioning: Premium, sporty touring scooter offering motorcycle-like performance Competitive Analysis Competitors: Suzuki Burgman 650, Yamaha TMAX 500, BMW C650GT Key Features Engine Type: Most powerful production scooter engine of its time Handling: Motorcycle-like chassis and suspension for agile handling Practicality: Ample under-seat storage and touring comfort 📋 Manual Details Coverage Areas Model Coverage: All GP800 models from 2007 onwards Repair Scope: A-Z (all repairs) Page Count Estimated Page Count: High (specific count not provided, but described as 'factory highly detailed') Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine (V-twin, fuel injection, ignition, cooling), Transmission (CVT, clutch, final drive) Chassis: Frame, suspension (front telescopic forks, rear monoshock), steering, wheels, tires Brakes: Front (dual disc, ABS), Rear (single disc, ABS) Electrical: Battery, charging system, lighting, starting system, instruments, ECU, sensors, wiring schematics Bodywork: Fairings, seat, storage, body panels, trim Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting common problems, fault code interpretation, diagnostic procedures for all systems Repair: Step-by-step instructions for component removal, disassembly, assembly, and installation for all vehicle systems Technical Adjustments: Carburetor/fuel injection adjustments, suspension settings, brake bleeding Technical Depth Depth: Factory-level detail, suitable for dealership technicians and advanced DIY users Illustrations: Abundant diagrams and illustrations for clarity Wiring Schematics: Complete and detailed wiring diagrams 📊 Manual Specifications File Format Printability: All pages printable Image Quality: Zoomable images for enlarged viewing and printing Print Quality Resolution: High-resolution, factory-quality digital reproduction Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Software Compatibility Operating Systems: Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000, macOS, Tablets Required Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Type: 839cc 90-degree V-twin, liquid-cooled, four-stroke Bore X Stroke: 90.0 mm x 65.5 mm Valvetrain: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 75 HP @ 7,500 rpm (claimed) Torque: Approx. 76 Nm @ 6,000 rpm (claimed) Fuel System Injection: Electronic Fuel Injection (EFI) Ignition: Electronic ignition Lubrication System: Wet sump Cooling System: Liquid-cooled 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Types: N/A (CVT standard) Features Drive: Belt drive to rear wheel Clutch: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,450 mm (57.1 in) Wheelbase: Approx. 1,590 mm (62.6 in) Weights Dry Weight: Approx. 230 kg (507 lbs) Curb Weight: Approx. 243 kg (536 lbs) (with fluids) Cargo Underseat Storage: Sufficient for two full-face helmets (configuration may vary) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter regulations differ) Active Features ABS: Available (Anti-lock Braking System) Braking System: Dual front discs, single rear disc with integrated braking system (linked brakes possible) Passive Features Lighting: Halogen headlights, LED taillight Frame Construction: Steel trellis frame for rigidity 💡 Technology Features Infotainment Display: Digital/analog instrument cluster with speed, RPM, fuel level, engine temperature, clock, etc. Driver Assistance ABS: Optional ABS system enhances braking safety. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for electronic fault finding. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 km or annually (refer to manual for exact interval) Air Filter Check: Every 5,000 km Spark Plug Replacement: Typically every 10,000-15,000 km Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher (refer to manual for exact specification and API rating) Coolant: Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water recommended) Brake Fluid: DOT 4 Transmission Fluid: N/A (CVT unit typically requires periodic inspection and belt replacement, not fluid change in the traditional sense. Refer to manual for specific CVT maintenance.) Known Issues Common Wear Items: Drive belt, tires, brake pads, suspension components Potential Electrical: Some owners report occasional electrical gremlins; detailed schematics are crucial for diagnosis. Maintenance Tips Preventative: Regularly check tire pressures, chain/belt tension (if applicable to final drive maintenance), and fluid levels. 📚 Vehicle History Brand Heritage Heritage: Gilera, an Italian manufacturer with a long history in motorcycle racing and performance scooters. Model Evolution Development: Developed by Piaggio Group, drawing on their engineering expertise, particularly from Aprilia (also part of Piaggio). Production Manufacturer: Piaggio & C. S.p.A. Country Of Origin: Italy 🏆 Awards & Recognition Recognitions Awards Received: Not widely documented for specific awards, but recognized for its performance and handling within the maxi-scooter segment. Ratings Consumer Reviews: Generally positive for performance and handling, with some critiques regarding the weight and fuel consumption compared to smaller scooters.
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GILERA GP800 Service Repair Workshop Manual 2007 ONWARDS
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Year:
2007 onwards
Codes
Engine Code Family:
V-twin, liquid-cooled
👋 Introduction
Market Position
Segment:
High-performance maxi-scooter
Positioning:
Premium, sporty touring scooter offering motorcycle-like performance
Competitive Analysis
Competitors:
Suzuki Burgman 650, Yamaha TMAX 500, BMW C650GT
Key Features
Engine Type:
Most powerful production scooter engine of its time
Handling:
Motorcycle-like chassis and suspension for agile handling
Practicality:
Ample under-seat storage and touring comfort
📋 Manual Details
Coverage Areas
Model Coverage:
All GP800 models from 2007 onwards
Repair Scope:
A-Z (all repairs)
Page Count
Estimated Page Count:
High (specific count not provided, but described as 'factory highly detailed')
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (V-twin, fuel injection, ignition, cooling), Transmission (CVT, clutch, final drive)
Chassis:
Frame, suspension (front telescopic forks, rear monoshock), steering, wheels, tires
Brakes:
Front (dual disc, ABS), Rear (single disc, ABS)
Electrical:
Battery, charging system, lighting, starting system, instruments, ECU, sensors, wiring schematics
Bodywork:
Fairings, seat, storage, body panels, trim
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting common problems, fault code interpretation, diagnostic procedures for all systems
Repair:
Step-by-step instructions for component removal, disassembly, assembly, and installation for all vehicle systems
Technical Adjustments:
Carburetor/fuel injection adjustments, suspension settings, brake bleeding
Technical Depth
Depth:
Factory-level detail, suitable for dealership technicians and advanced DIY users
Illustrations:
Abundant diagrams and illustrations for clarity
Wiring Schematics:
Complete and detailed wiring diagrams
📊 Manual Specifications
File Format
Printability:
All pages printable
Image Quality:
Zoomable images for enlarged viewing and printing
Print Quality
Resolution:
High-resolution, factory-quality digital reproduction
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Software Compatibility
Operating Systems:
Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000, macOS, Tablets
Required Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Type:
839cc 90-degree V-twin, liquid-cooled, four-stroke
Bore X Stroke:
90.0 mm x 65.5 mm
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 75 HP @ 7,500 rpm (claimed)
Torque:
Approx. 76 Nm @ 6,000 rpm (claimed)
Fuel System
Injection:
Electronic Fuel Injection (EFI)
Ignition:
Electronic ignition
Lubrication
System:
Wet sump
Cooling
System:
Liquid-cooled
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Types:
N/A (CVT standard)
Features
Drive:
Belt drive to rear wheel
Clutch:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,450 mm (57.1 in)
Wheelbase:
Approx. 1,590 mm (62.6 in)
Weights
Dry Weight:
Approx. 230 kg (507 lbs)
Curb Weight:
Approx. 243 kg (536 lbs) (with fluids)
Cargo
Underseat Storage:
Sufficient for two full-face helmets (configuration may vary)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/Scooter regulations differ)
Active Features
ABS:
Available (Anti-lock Braking System)
Braking System:
Dual front discs, single rear disc with integrated braking system (linked brakes possible)
Passive Features
Lighting:
Halogen headlights, LED taillight
Frame Construction:
Steel trellis frame for rigidity
💡 Technology Features
Infotainment
Display:
Digital/analog instrument cluster with speed, RPM, fuel level, engine temperature, clock, etc.
Driver Assistance
ABS:
Optional ABS system enhances braking safety.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for electronic fault finding.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 km or annually (refer to manual for exact interval)
Air Filter Check:
Every 5,000 km
Spark Plug Replacement:
Typically every 10,000-15,000 km
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher (refer to manual for exact specification and API rating)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water recommended)
Brake Fluid:
DOT 4
Transmission Fluid:
N/A (CVT unit typically requires periodic inspection and belt replacement, not fluid change in the traditional sense. Refer to manual for specific CVT maintenance.)
Known Issues
Common Wear Items:
Drive belt, tires, brake pads, suspension components
Potential Electrical:
Some owners report occasional electrical gremlins; detailed schematics are crucial for diagnosis.
Maintenance Tips
Preventative:
Regularly check tire pressures, chain/belt tension (if applicable to final drive maintenance), and fluid levels.
📚 Vehicle History
Brand Heritage
Heritage:
Gilera, an Italian manufacturer with a long history in motorcycle racing and performance scooters.
Model Evolution
Development:
Developed by Piaggio Group, drawing on their engineering expertise, particularly from Aprilia (also part of Piaggio).
Production
Manufacturer:
Piaggio & C. S.p.A.
Country Of Origin:
Italy
🏆 Awards & Recognition
Recognitions
Awards Received:
Not widely documented for specific awards, but recognized for its performance and handling within the maxi-scooter segment.
Ratings
Consumer Reviews:
Generally positive for performance and handling, with some critiques regarding the weight and fuel consumption compared to smaller scooters.
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