GILERA NEXUS 300 E3 PDF Service Repair Workshop Manual 2008 Download
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🏷️ Basic Information Identification Make: Gilera Model: Nexus 300 Year: 2008 Engine Variant: 300 E3 Codes Manual Product Code: GILERA-NEXUS300-2008-PDF 👋 Introduction Market Position Segment: Premium Maxi-Scooter Target Audience: Urban commuters seeking performance, comfort, and style; riders looking for a capable touring machine for moderate distances. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 400, Honda Silver Wing, Aprilia Scarabeo 300. Key Features Design Philosophy: Sporty styling, comfortable riding position, powerful engine for its class, advanced chassis and braking. Unique Selling Points: Gilera's Italian flair and performance heritage, potent 300cc engine, high-quality componentry, agile handling. 📋 Manual Details Coverage Areas Coverage: Complete service, repair, and workshop procedures for Gilera Nexus 300 E3 models from 2008. Page Count Page Count: Estimated 300+ pages (based on comprehensive service manual typicality) Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English (assumed based on typical tradebit offerings for this market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, tuning, cooling system, lubrication system, fuel system (injection), ignition system, exhaust system, emissions control (E3). Transmission Systems: Automatic transmission (CVT) operation, maintenance, clutch, drive belt, variator, torque converter, gearbox lubrication. Electrical Systems: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting systems (headlights, taillights, turn signals), instrumentation, sensors, ECU, diagnostic codes. Chassis Systems: Frame, suspension (front forks, rear shock absorber), steering system, braking system (front and rear discs, hydraulic lines, calipers, master cylinders), wheels, tires. Bodywork And Trim: Fairings, seat, body panels, fuel tank, storage compartments, accessory mounting. Procedures Included Maintenance Procedures: Regular servicing, oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flush, brake fluid replacement, chain/belt adjustment (if applicable to CVT system), tire pressure checks, general inspection. Repair Procedures: Complete disassembly and reassembly of all major components, engine rebuild, transmission overhaul, suspension repair, brake caliper overhaul, electrical component replacement, body panel repair and replacement. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, electrical system troubleshooting, engine performance problems, braking issues. Technical Specifications: Detailed torque specifications for all fasteners, engine clearances, fluid capacities, electrical component specifications, dimensional data. Technical Depth Depth Of Coverage: Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds. Suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format), allowing for digital viewing, searching, and printing. Print Quality Print Quality: High-resolution, professionally scanned or created for clear visibility of text, diagrams, and images. Suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC Displacement: 278 cc Bore X Stroke: 75 mm x 63 mm Performance Horsepower Peak: Approximately 22.5 HP (16.5 kW) at 7,500 RPM (figures may vary slightly by market/tune) Torque Peak: Approximately 23 Nm at 6,250 RPM (figures may vary slightly by market/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), likely Keihin or similar system. Fuel Type: Unleaded gasoline, minimum 95 RON Engine Internals Compression Ratio: 10.5:1 (typical for this class) Cooling System Cooling Method: Liquid-cooled with fan assist Lubrication System Oil Type: API SG/SH/SJ/SL or JASO MA certified 4-stroke motorcycle oil Oil Viscosity: 10W-40 or 15W-50 (depending on climate, refer to manual for exact specs) Emission Control Emission Standard: Euro 3 (E3) 🔧 Transmission Standard Transmission Type: Automatic with Variable Transmission (CVT) Optional Optional Transmission: N/A (CVT is standard) Features Clutch Type: Automatic centrifugal clutch Drive Type: Belt drive to rear wheel Gear Ratios: Continuously variable ratios (managed by variator and clutch) Fluid Specifications Transmission Fluid Type: Specific CVT fluid or SAE 80W-90 gear oil for final drive (refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 2,150 mm Width: Approx. 790 mm Height: Approx. 1,430 mm (seat height varies) Wheelbase: Approx. 1,520 mm Weights Dry Weight: Approx. 178 kg Wet Weight: Approx. 190 kg (including fluids) Max Payload: Approx. 180 kg (rider + passenger + luggage) Cargo Storage Capacity: Under-seat storage compartment suitable for a full-face helmet, glove box. 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycles typically not rated by NHTSA/Euro NCAP in the same manner as cars) Active Features Braking System: Dual-channel ABS optional/standard depending on market. Front: Dual 260mm discs with four-piston calipers. Rear: 260mm disc with two-piston caliper. Braided steel brake lines. Lighting: Halogen or projector headlamps, LED taillights and turn signals. Passive Features Frame Construction: High-strength steel double cradle frame. Ergonomics: Comfortable seating position, balanced weight distribution for stability. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination display: speedometer, tachometer, fuel gauge, odometer, trip meter, clock, coolant temperature warning light, oil pressure warning light, engine check light. Driver Assistance ABS Availability: Optional or standard depending on market and specific trim for the 2008 model year. Connectivity Diagnostic Port: On-board diagnostics...
Complete disassembly and reassembly of all major components, engine rebuild, transmission overhaul, suspension repair, brake caliper overhaul, electrical component replacement, body panel repair and replacement.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, electrical system troubleshooting, engine performance problems, braking issues.
Technical Specifications:
Detailed torque specifications for all fasteners, engine clearances, fluid capacities, electrical component specifications, dimensional data.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds. Suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format), allowing for digital viewing, searching, and printing.
Print Quality
Print Quality:
High-resolution, professionally scanned or created for clear visibility of text, diagrams, and images. Suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC
Displacement:
278 cc
Bore X Stroke:
75 mm x 63 mm
Performance
Horsepower Peak:
Approximately 22.5 HP (16.5 kW) at 7,500 RPM (figures may vary slightly by market/tune)
Torque Peak:
Approximately 23 Nm at 6,250 RPM (figures may vary slightly by market/tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), likely Keihin or similar system.
Fuel Type:
Unleaded gasoline, minimum 95 RON
Engine Internals
Compression Ratio:
10.5:1 (typical for this class)
Cooling System
Cooling Method:
Liquid-cooled with fan assist
Lubrication System
Oil Type:
API SG/SH/SJ/SL or JASO MA certified 4-stroke motorcycle oil
Oil Viscosity:
10W-40 or 15W-50 (depending on climate, refer to manual for exact specs)
Emission Control
Emission Standard:
Euro 3 (E3)
🔧 Transmission
Standard
Transmission Type:
Automatic with Variable Transmission (CVT)
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Clutch Type:
Automatic centrifugal clutch
Drive Type:
Belt drive to rear wheel
Gear Ratios:
Continuously variable ratios (managed by variator and clutch)
Fluid Specifications
Transmission Fluid Type:
Specific CVT fluid or SAE 80W-90 gear oil for final drive (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm
Width:
Approx. 790 mm
Height:
Approx. 1,430 mm (seat height varies)
Wheelbase:
Approx. 1,520 mm
Weights
Dry Weight:
Approx. 178 kg
Wet Weight:
Approx. 190 kg (including fluids)
Max Payload:
Approx. 180 kg (rider + passenger + luggage)
Cargo
Storage Capacity:
Under-seat storage compartment suitable for a full-face helmet, glove box.
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycles typically not rated by NHTSA/Euro NCAP in the same manner as cars)
Active Features
Braking System:
Dual-channel ABS optional/standard depending on market. Front: Dual 260mm discs with four-piston calipers. Rear: 260mm disc with two-piston caliper. Braided steel brake lines.
Lighting:
Halogen or projector headlamps, LED taillights and turn signals.
Passive Features
Frame Construction:
High-strength steel double cradle frame.
Ergonomics:
Comfortable seating position, balanced weight distribution for stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display: speedometer, tachometer, fuel gauge, odometer, trip meter, clock, coolant temperature warning light, oil pressure warning light, engine check light.
Driver Assistance
ABS Availability:
Optional or standard depending on market and specific trim for the 2008 model year.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) system with diagnostic connector for fault code reading and analysis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 12 months, whichever comes first. (Refer to manual for exact spec)
Air Filter Replacement:
Every 10,000 km or 24 months. (Inspect more frequently)
Spark Plug Replacement:
Every 10,000 km or 24 months. (Refer to manual for type and gap)
Coolant Replacement:
Every 24,000 km or 24 months. (Use specified coolant)
Brake Fluid Replacement:
Every 24 months. (Use DOT 4 fluid)
Cvt Belt Inspection Replacement:
Inspect every 5,000 km, replace typically around 20,000 - 30,000 km (depends heavily on usage).
Fluid Specifications
Engine Oil Capacity:
Approx. 1.5 Liters (including filter, refer to manual)
Occasional issues with battery charging systems or wiring connections can occur with age, necessitating thorough inspection.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Gilera is an Italian manufacturer with a long history in motorcycle racing and production, now part of the Piaggio Group.
Model Evolution
Nexus Lineage:
The Nexus line is Gilera's flagship maxi-scooter range, known for performance and sporty character, evolving from earlier models like the Runner.
Production
Manufacturing Location:
Primarily Italy
🏆 Awards & Recognition
Recognitions
Segment Accolades:
Praised for its sporty handling and performance within the maxi-scooter segment upon release. Often cited for bridging the gap between scooters and motorcycles.
Ratings
Owner Satisfaction:
Generally positive, with owners appreciating the power and agility for its class. Reliability is typically good when maintained correctly.
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