The Gilera XRT 350 and XRT 500 represent a significant offering from the renowned Italian motorcycle manufacturer, known for its rich racing heritage and innovative engineering. These motorcycles, likely produced in the late 1980s to early 1990s, are characterized by their robust four-stroke, twin-cylinder engines and are designed for adventure-touring or dual-sport applications. With displacements of approximately 350cc and 500cc respectively, they offer a compelling blend of performance and versatility, appealing to riders seeking a capable and engaging machine for various terrains. The XRT line embodies Gilera's commitment to quality and performance, providing a unique riding experience. This factory service repair workshop manual provides comprehensive coverage for the Gilera XRT 350 and XRT 500 models. It details complete service, repair, and troubleshooting procedures, covering all major systems including the engine, drivetrain, chassis, braking, and electrical systems. The manual offers step-by-step instructions, diagnostic flowcharts, and highly detailed exploded diagrams and pictures, making it an invaluable resource for owners, independent repair shops, and technicians. Its extensive content ensures that users can perform routine maintenance, complex repairs, and troubleshooting with factory-level accuracy. 🏷️ Basic Information Identification Make: Gilera Model: XRT 350 Model Variant: XRT 500 Vehicle Type: Motorcycle Codes Engine Type Code: Four Stroke 👋 Introduction Market Position Target Audience: Gilera XRT 350/500 owners, independent motorcycle repair shops, enthusiasts seeking in-depth knowledge Competitive Analysis Manual Advantage: Provides comprehensive factory-level detail often missing in generic online resources, enabling DIY repairs and informed maintenance Key Features Digital Format Benefits: Instant download, accessible on multiple devices (computer, tablet, smartphone), searchable content Content Integrity: Full, unrestricted version of the factory service manual 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Service, Repair, and Troubleshooting Page Count Estimated Page Count: Hundreds of pages (specific count not provided but indicated as extensive) Manual Type Manual Classification: Factory Service Repair Workshop Manual Language Language: English (implied by product description) Format Delivery Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, tuning, carburetion/fuel injection, cooling, lubrication, ignition system, starting system, exhaust system Drivetrain Systems: Transmission overhaul, clutch operation and adjustment, final drive (chain/belt/shaft), gearbox maintenance Chassis Systems: Front suspension (forks, steering head bearings), rear suspension (shock absorbers, swingarm), frame integrity, wheel bearings Braking Systems: Front and rear brake system overhaul, hydraulic components, pad replacement, fluid bleeding, disc and caliper maintenance Electrical Systems: Wiring diagrams, lighting system, battery and charging system, starter motor, ignition coil testing, sensor diagnostics, instrument panel functions Bodywork And Trim: Fairing removal and installation, seat and tank components, body panel repair and fitment Procedures Included Maintenance Procedures: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, brake fluid changes, valve clearance checks Troubleshooting Procedures: Diagnostic flowcharts, common problem identification, electrical fault finding, engine performance issues, starting difficulties Repair Procedures: Step-by-step instructions for component replacement, engine rebuilds, transmission repairs, suspension servicing, electrical component repairs Diagnostic Procedures: Component testing methods, diagnostic codes (if applicable), electrical parameter checks Technical Depth Depth Of Information: Highly detailed, step-by-step instructions with detailed photos and diagrams, suitable for professional mechanics and technicians Diagram Quality: Highly detailed exploded diagrams and pictures for clarity 📊 Manual Specifications File Format PDF Compatibility: Fully compatible with Windows and MAC computers Print Quality Printable Pages: Printable (single pages or entire manual) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Licensing Usage License: Lifetime use on unlimited devices, no expiry, no renewal fees ⚙️ Engine Specifications Primary Engine Engine Configuration: Four-stroke, Twin-cylinder (likely V-twin, common for Gilera of this era) Engine Displacement 350 Displacement 350Cc Variant: Approximately 350cc (specific figures require manual lookup) Engine Displacement 500 Displacement 500Cc Variant: Approximately 500cc (specific figures require manual lookup) Performance Horsepower Range: Estimated 30-40 HP for 350cc, 40-50 HP for 500cc (exact figures vary by specific model year and tuning) Torque Output: Specific torque figures not provided, detailed in manual Fuel System Fuel Delivery: Carburetor(s) or early fuel injection (specifics vary by model year and variant) Cooling System Cooling Method: Liquid-cooled (typical for performance-oriented Gilera models of this displacement) 🔧 Transmission Standard Gearbox Type: Manual (likely 5 or 6-speed) Features Clutch Type: Wet multi-plate (typical for motorcycles) 📐 Dimensions Weights Dry Weight Estimate: Estimated 170-190 kg (specifics in manual) 🛡️ Safety Features Ratings Crash Test Ratings: N/A for motorcycles Active Features Braking System Type: Disc brakes, front and rear (specific caliper configurations in manual) Passive Features Lighting System: Headlight, taillight, turn signals (wiring and component details in manual) 💡 Technology Features Infotainment Instrumentation: Analog tachometer, speedometer, fuel gauge, indicator lights (details on operation and troubleshooting in manual) Driver Assistance ABS Availability: ABS was not common on motorcycles of this era; likely not present. Manual will confirm. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 km or annually (detailed schedule in manual) Valve Clearance Interval: Typically 6,000-12,000 km (detailed...