GMC SIERRA HD 2500 3500 Pickup Truck 2007-2009 Service Repair Manual
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🏷️ Basic Information Identification Make: GMC Model: Sierra HD 2500 / 3500 Pickup Truck Model Year Range: 2007-2009 Codes Platform Code: GMT900 (HD variants) 👋 Introduction Market Position Market Segment: Heavy Duty Pickup Truck segment, aimed at commercial use, towing, and heavy payload applications Branding: GMC positions the Sierra HD line as 'Professional Grade', emphasizing durability, capability, and suitability for demanding work environments. Competitive Analysis Competitors: Ford F-Series Super Duty (F-250, F-350), Ram Heavy Duty (2500, 3500) Key Features Target Audience: Do-it-yourselfers, independent repair shops, fleet maintenance personnel Manual Benefit: Cost-effective way to maintain and repair the vehicle, ensuring longevity and optimal performance Content Quality: Easy-to-read text, high-quality diagrams, step-by-step instructions, exploded views 📋 Manual Details Coverage Areas Model Coverage: All GMC Sierra HD 2500 and 3500 Pickup Truck models Engine Coverage: All engines offered for the 2007-2009 Sierra HD models Transmission Coverage: All transmission types offered for the 2007-2009 Sierra HD models Trim Level Coverage: All trim levels Page Count Estimated Page Count: Extensive (typically 2500+ pages for full factory service manuals) Manual Type Type: Factory Service Repair Manual / Workshop Manual Additional Manual Types: Contains diagnostic procedures, specifications, component locations, and torque values. Language Language: English Format Format: PDF File Format Searchability: Likely searchable text within the PDF, enhancing ease of finding specific information. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, emissions control, lubrication system Transmission Drivetrain: Automatic and manual transmissions, transfer case, driveshafts, axles, differentials Chassis: Suspension (front and rear), steering system, braking system (including ABS and stability control), wheels and tires Electrical Electronics: Engine control module (ECM), body control module (BCM), instrument cluster, lighting, infotainment system, power accessories, charging system, starting system, wiring diagrams Body Interior: Body construction, exterior panels, doors, glass, interior trim, seats, HVAC system, airbags Tire And Wheel: Tire specifications, wheel torque, balancing, alignment procedures Body And Frame: Frame inspection and repair, body panel replacement, collision repair data. Procedures Included Maintenance: Routine maintenance, fluid checks and changes, filter replacements, lubrication Repair Rebuild: Engine overhaul, transmission disassembly and reassembly, brake component replacement, suspension component repair, electrical component diagnosis and repair Troubleshooting: Diagnostic procedures for various symptoms, electrical system diagnosis using wiring diagrams, engine performance issues, transmission malfunctions Diagnostics: On-board diagnostic (OBD-II) system information, diagnostic trouble codes (DTCs), testing procedures for sensors and actuators Emission Control Systems: Diagnosis and repair of catalytic converters, oxygen sensors, and other emissions components. Calibration: Procedures for recalibrating sensors and modules after component replacement (e.g., steering angle sensor, ABS sensors). Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete vehicle disassembly and reassembly) Wiring Diagrams: Detailed electrical schematics and wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable without restriction Binding Type Binding Format: Digital (Downloadable PDF) Paper Type Digital Media: PDF Reader required (Adobe Acrobat Reader recommended for optimal display of images/graphics) ⚙️ Engine Specifications Primary Engine Engine Options: 6.0L Power Stroke V8 Turbo Diesel, 6.6L Duramax V8 Turbo Diesel (LBZ/LMM variants), 6.0L Vortec V8 Gasoline, 8.1L Vortec V8 Gasoline Performance Horsepower Range: Varies by engine, typically 300-360 hp for diesel, 323-366 hp for gasoline Torque Range: Varies by engine, typically 520-650 lb-ft for diesel, 373-505 lb-ft for gasoline Fuel System Diesel Fuel System: Common Rail Direct Injection (for Power Stroke and Duramax) Gasoline Fuel System: Multi-port Fuel Injection (MPFI) Cooling System Cooling Capacity: Refer to manual for specific engine capacities (typically 20-25 quarts for diesel) Lubrication System Oil Capacity: Refer to manual for specific engine capacities (e.g., 15 quarts for 6.6L Duramax, 12 quarts for 6.0L Vortec) Oil Specification: Refer to manual for specific engine oil viscosity and API service classification (e.g., API CJ-4 or CK-4 for diesel, API SN for gasoline) Engine Codes Gasoline Engine Codes: Vortec 6.0L (L76, L96), Vortec 8.1L (L18) Diesel Engine Codes: 6.0L Power Stroke (V8), 6.6L Duramax (LLY, LBZ, LMM) 🔧 Transmission Standard Standard Transmission: Depending on configuration, may include Allison 1000/2000 series 5/6-speed automatic or manual transmissions for gasoline variants. Optional Optional Transmission: Allison 1000 (5-speed automatic, 2007-2008), Allison 2000 (6-speed automatic, 2009 diesel), possibly manual transmissions for gasoline models. Features Diesel Transmission Features: Heavy-duty construction, tow/haul mode, advanced electronic controls Fluid Specifications Automatic Transmission Fluid: Dexron-VI (for most GM transmissions of this era) Manual Transmission Fluid: Refer to manual for specific viscosity and type (e.g., synthetic manual transmission fluid) 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbase options available (e.g., 133.5", 143.5", 153.5", 167.5" for 2500HD, longer for 3500HD) Overall Length: Varies significantly with cab and bed configuration Body Styles: Regular Cab, Extended Cab (Crew Cab), Long Bed, Short Bed Cargo Bed Length Options: Approx. 6.5 ft (short bed) and 8 ft (long bed) Weights Gvwr: Exceeds 8,500 lbs (specific to payload package and configuration) Curb Weight: Varies significantly by configuration,...
Refer to manual for specific viscosity and type (e.g., synthetic manual transmission fluid)
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available (e.g., 133.5", 143.5", 153.5", 167.5" for 2500HD, longer for 3500HD)
Overall Length:
Varies significantly with cab and bed configuration
Body Styles:
Regular Cab, Extended Cab (Crew Cab), Long Bed, Short Bed
Cargo
Bed Length Options:
Approx. 6.5 ft (short bed) and 8 ft (long bed)
Weights
Gvwr:
Exceeds 8,500 lbs (specific to payload package and configuration)
Curb Weight:
Varies significantly by configuration, typically 6,000 - 7,500+ lbs
Axle Weight Ratings:
Specific front and rear Gross Axle Weight Ratings (GAWR) are critical for HD trucks and detailed in the manual.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Refer to NHTSA website for specific model year ratings; typically good frontal impact ratings for this era.
Active Features
ABS:
Standard Anti-lock Braking System
Stability Control:
Available StabiliTrak electronic stability control system
Passive Features
Airbags:
Frontal airbags, available side-impact airbags
Seatbelts:
Three-point safety belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Base audio systems, optional CD player, available premium audio with subwoofer. Navigation systems were less common and often aftermarket on these models.
OnStar system available on certain trims and model years.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles for gasoline, 5,000-10,000 miles for diesel, or based on oil life monitoring system.
Tire Rotation:
Every 5,000-7,500 miles
Transmission Fluid Change:
Refer to manual; typically 50,000-100,000 miles depending on usage (towing heavy loads may require more frequent changes).
Fluid Specifications
Coolant Specification:
GM P/N 12346795 or equivalent, Dex-Cool compatible (long-life orange coolant)
Brake Fluid Specification:
DOT 3
Power Steering Fluid:
GM P/N 89021184 or equivalent, Dexron-VI compatible
Known Issues
Common Diesel Issues:
Early 6.0L Power Stroke (2007-2008) may experience EGR cooler failures, injector issues, and turbocharger problems. 6.6L Duramax (LMM) can have issues with injector seals and glow plug harnesses.
Common Gasoline Issues:
Potential for intake manifold gasket leaks, spark plug blow-out (especially on early 6.0L Vortec), and camshaft position sensor issues.
Common Powertrain Issues:
Allison transmission reliability is generally high, but can experience issues if not maintained properly. Driveshaft U-joints can wear.
Filter Part Numbers
Oil Filter Example:
ACDelco PF2047 or equivalent (for gasoline) / ACDelco PF1314 or equivalent (for diesel - consult manual for exact fitment)
Air Filter Example:
ACDelco A1461C or equivalent (for gasoline) / ACDelco A3090C or equivalent (for diesel - consult manual for exact fitment)
📚 Vehicle History
Brand Heritage
Gmc Truck Legacy:
GMC has a long-standing history of producing robust and capable trucks, often positioned as professional-grade vehicles.
Model Evolution
Sierra Hd Lineage:
The Sierra HD replaced the GMC Sierra C/K HD lineup. The 2007-2009 models are part of the first generation of the GMT900 platform HD trucks, which introduced significant updates in styling, interior, and capability over the previous generation.
Chassis Design:
Robust ladder frame construction designed for heavy-duty use, coupled with improved suspension geometry for better ride and handling compared to previous generations.
Production
Manufacturing Locations:
North American assembly plants (e.g., Fort Wayne, Indiana; Silao, Mexico)
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for these exact model years might be varied, the GMT900 platform trucks generally received positive reviews for their towing and hauling capabilities, and the Allison transmissions were highly regarded.
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