Harley Fat Boy 15th Anniversary Edition Service Repair Manual
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๐ท๏ธ Basic Information
Identification
Make:
Harley-Davidson
Model:
Fat Boy
Edition:
15th Anniversary Edition
Codes
Product Type:
Service Repair Manual
๐ Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Key Features
Cost Effectiveness:
Inexpensive way to keep vehicle working properly, save money on mechanic fees.
Convenience:
Digital format, accessible on multiple devices, printable pages for workshop use.
Completeness:
Complete official full factory service repair manual.
Resource Value:
Number one source for repair and service information, keeps users up-to-date and knowledgeable.
๐ Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson Fat Boy 15th Anniversary Edition
Style Coverage:
All Styles Covered
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Official Full Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Accessibility:
Printable (entirety or selected pages)
Digital Features:
Speed Download, No Expiry Dates
๐ Manual Coverage
Systems Covered
Engine:
Comprehensive Engine Service and Repair
Fuel System:
Fuel System Diagnostics and Repair
Cooling System:
Cooling System Maintenance and Repair
Lubrication System:
Engine Lubrication System Service
Drivetrain:
Drive, Transmission, Final Drive
Chassis:
Chassis Components and Service
Wheels Tires:
Wheels and Tires Service
Brakes:
Brake System Repair and Maintenance
Suspension:
Suspension System Overhaul and Repair
Steering:
Steering System Maintenance and Adjustment
Frame:
Frame Inspection and Repair Procedures
Electrical:
Complete Electrical System Diagnostics
Wiring Diagrams:
Detailed Wiring Diagrams Included
Procedures Included
Maintenance:
Scheduled Maintenance Procedures
Repair:
Step-by-step Repair Instructions
Disassembly Reassembly:
Complete Disassembly and Reassembly Guidance
Troubleshooting:
Troubleshooting Common Issues
Engine Management:
Engine Removal and Installation
Technical Depth
Depth:
Detailed technical information for do-it-yourselfers and experienced mechanics.
Illustrations:
Hundreds of photos and illustrations
๐ Manual Specifications
File Format
Software Requirements:
Adobe PDF Reader, Winzip
Operating System Compatibility:
All Versions of Windows, Mac
Device Compatibility:
Desktop PCs, Laptops, Smartphones, Tablets, Web Browsers
Print Quality
Printability:
High quality, printable pages
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Physical Paper Type:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Family:
Evo Engine (likely Twin Cam based for 15th Anniversary)
Performance
Estimated Horsepower:
Typically 60-70 HP (dependent on specific year/configuration)
Estimated Torque:
Typically 80-90 lb-ft (dependent on specific year/configuration)
Fuel System
Fuel Delivery:
Fuel Injection (likely Electronic Sequential Port Fuel Injection - ESPFI)
Fuel Type:
Unleaded Gasoline
Engine Construction
Cooling Method:
Air-Cooled
Cylinders:
V-Twin
Engine Management
Ignition System:
Electronic Ignition
๐ง Transmission
Standard
Type:
5-speed Cruise Driveยฎ Transmission (common for this era)
Features
Clutch Type:
Hydraulic Clutch Actuation
Primary Drive:
Primary Chain Drive
Final Drive:
Belt Drive
๐ Dimensions
Exterior
Wheelbase:
Approx. 63.7 inches (1618 mm) (Varies slightly by year)
Weights
Dry Weight:
Approx. 640 lbs (290 kg) (Varies slightly by year)
๐ก๏ธ Safety Features
Passive Features
Lighting:
Headlight, Taillight, Turn Signals, Brake Light
Active Features
Braking System:
Dual Disc Front Brakes, Single Disc Rear Brake (likely with ABS as an option on later models)
๐ก Technology Features
Infotainment
Audio System:
May feature an optional accessory radio system depending on the specific anniversary package.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be an optional feature.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 5,000 miles or annually for engine oil).
Primary Chain Tensioner:
Regular inspection and adjustment recommended (interval varies).
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 (or equivalent API CI-4 rated oil)
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission and Primary Chain Lubricant (or equivalent primary lubricant)
Transmission Oil:
Harley-Davidson Formula+ Transmission and Primary Chain Lubricant (or equivalent transmission lubricant)
Brake Fluid:
DOT 4 (refer to specific brake caliper manufacturer if not Harley-Davidson branded)
Known Issues
Common Wear Items:
Clutch cable adjustment, primary chain tensioner, brake pads, tires, fork seals.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can cause intermittent issues.
Idle Speed Control:
Potential for rough idle or stalling if not properly adjusted or maintained.
๐ Vehicle History
Brand Heritage
Brand Identity:
Iconic American motorcycle manufacturer with a long history of V-twin motorcycles.
Model Evolution
Fat Boy Legacy:
The Fat Boy, known for its distinctive styling and large front tire, has been a staple in the Harley-Davidson lineup since its introduction in 1990.
Production
15Th Anniversary Context:
The 15th Anniversary Edition marks a significant milestone for the Fat Boy model, typically featuring unique cosmetic enhancements and badging.
๐ Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson Fat Boy has consistently been recognized for its iconic styling and cultural impact.