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Harley Davidson FL FLH Electra Glide 74 OHV Panhead 1959-1969 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FL / FLH Electra Glide Engine Type: Panhead OHV Engine Displacement: 74 cubic inches (1213 cc) Codes Model Codes: FL (standard), FLH (high compression/performance) Generation Production Years: 1959-1969 👋 Introduction Market Position Target Audience: Harley-Davidson owners, independent repair shops, motorcycle enthusiasts Competitive Analysis Manual Value Proposition: Comprehensive, factory-authorized information at a fraction of the cost of dealership service Key Features Unique Selling Points: Instant download, lifetime access, detailed photos and diagrams, full repair coverage 📋 Manual Details Coverage Areas Regions Covered: Global (technical procedures are universal) Page Count Estimated Page Count: Hundreds (detailed content implies extensive coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Mechanical Systems: Engine, Transmission, Drive Train, Suspension, Brakes, Fuel System, Lubrication System, Ignition System Electrical Systems: Wiring Diagrams, Lighting, Charging System, Starting System, Instrumentation Bodywork And Chassis: Frame, Body Panels, Fenders, Controls, Seat, Accessories Procedures Included Maintenance: Regular servicing, Lubrication, Tune-ups, Fluid changes Repair: Engine overhaul, Transmission repair, Brake overhaul, Electrical component replacement, Suspension rebuild Troubleshooting: Diagnostic procedures, Symptom-based fault finding, Component testing Technical Depth Level Of Detail: Professional, including step-by-step instructions and exploded diagrams Diagnostic Capability: Advanced diagnostics and troubleshooting for all major systems 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-quality, printable pages (single or full manual) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Feel: N/A (Digital Download) Licensing Usage Rights: Unlimited, perpetual use on multiple devices Updates: No expiry, no renewal fees Compatibility Operating Systems: Windows and macOS compatible ⚙️ Engine Specifications Primary Engine Engine Design: Air-cooled, 45-degree V-twin, Overhead Valve (OHV) pushrod design Bore X Stroke: 3.4375 in x 4.25 in (87.3 mm x 108 mm) Performance Horsepower Estimate: Approx. 60-65 HP (varies by year and tuning) Torque Estimate: Approx. 70-75 ft-lbs (varies by year and tuning) Fuel System Carburetor Type: Linkert M-Series (e.g., M74B, M74C) or later Keihin butterfly carburetors Fuel Type Recommendation: Regular Unleaded Gasoline (with ethanol considerations for modern fuel) Ignition System Ignition Type: Battery and Coil (often with points and condenser) Lubrication System Type: Total Loss (oil is consumed with fuel/burned, requiring constant replenishment) Oil Type Recommendation: Specific V-twin motorcycle oil (e.g., SAE 50 or 60, often with ZDDP additives for flat tappet cams) 🔧 Transmission Standard Type: 4-speed constant mesh, foot-shifted (hand clutch lever on left handlebar) Optional E Start Option: Electric start available on some FLH models Features Clutch Type: Dry, multi-plate Final Drive: Belt drive 📐 Dimensions Exterior Wheelbase: Approx. 60.9 inches (1547 mm) Weights Dry Weight: Approx. 700-750 lbs (318-340 kg) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety testing standards were different during this era) Active Features Braking System: Drum brakes (front and rear), dual-sided front drum on some models Passive Features Lighting: Headlight, taillight, brake light, turn signals (depending on market and year) 💡 Technology Features Infotainment Audio System: Optional factory radio and speaker systems available on some models, often integrated into the fairing. Driver Assistance Cruise Control: N/A (Not a feature of this era) Connectivity Electronic Aids: N/A (Primarily mechanical systems) 🔧 Maintenance Service Intervals Oil Change Interval: Every 1,000 - 2,000 miles (or as specified in manual), due to 'total loss' system Tune Up Interval: Every 2,000 - 5,000 miles (includes spark plugs, ignition timing, carburetor adjustment) Fluid Specifications Engine Oil Capacity: Approx. 4 US Quarts (3.78 Liters) - note that it's a 'total loss' system Transmission Oil Type: Gear Oil (e.g., SAE 80W-90 API GL-4 or GL-5) Primary Chaincase Oil Type: Primary lubricant (e.g., SAE 50, or specific primary chaincase oil) Known Issues Common Wear Items: Valve guides, piston rings, camshafts, oil pump, clutch plates, wheel bearings, electrical connections Carburetor Tuning: Linkert carburetors can be finicky and require specialized knowledge for proper tuning. Ignition Timing: Points ignition requires regular adjustment and maintenance. 📚 Vehicle History Brand Heritage Manufacturer History: Harley-Davidson, established 1903, iconic American motorcycle manufacturer known for V-twin engines and touring capabilities Model Evolution Panhead Development: The Panhead (introduced 1948) was a significant evolution from the Knucklehead, featuring distinctive rocker boxes resembling frying pans. The FL/FLH models were Harley's premier large touring motorcycles. Production Manufacturing Location: Milwaukee, Wisconsin, USA Model Significance: The FL/FLH Electra Glide became the benchmark for American touring motorcycles, defining the 'bagger' style. 🏆 Awards & Recognition Recognitions Cultural Impact: Iconic status in motorcycle culture, featured in numerous films and media. Ratings Collectible Status: Highly sought-after by collectors and restorers, representing a significant era of Harley-Davidson history.
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Harley Davidson FL FLH Electra Glide 74 OHV Panhead 1959-1969 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FL / FLH Electra Glide
Engine Type:
Panhead OHV
Engine Displacement:
74 cubic inches (1213 cc)
Codes
Model Codes:
FL (standard), FLH (high compression/performance)
Generation
Production Years:
1959-1969
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle enthusiasts
Competitive Analysis
Manual Value Proposition:
Comprehensive, factory-authorized information at a fraction of the cost of dealership service
Key Features
Unique Selling Points:
Instant download, lifetime access, detailed photos and diagrams, full repair coverage
📋 Manual Details
Coverage Areas
Regions Covered:
Global (technical procedures are universal)
Page Count
Estimated Page Count:
Hundreds (detailed content implies extensive coverage)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine, Transmission, Drive Train, Suspension, Brakes, Fuel System, Lubrication System, Ignition System
Electrical Systems:
Wiring Diagrams, Lighting, Charging System, Starting System, Instrumentation
Bodywork And Chassis:
Frame, Body Panels, Fenders, Controls, Seat, Accessories
Procedures Included
Maintenance:
Regular servicing, Lubrication, Tune-ups, Fluid changes
Repair:
Engine overhaul, Transmission repair, Brake overhaul, Electrical component replacement, Suspension rebuild
Troubleshooting:
Diagnostic procedures, Symptom-based fault finding, Component testing
Technical Depth
Level Of Detail:
Professional, including step-by-step instructions and exploded diagrams
Diagnostic Capability:
Advanced diagnostics and troubleshooting for all major systems
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-quality, printable pages (single or full manual)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Feel:
N/A (Digital Download)
Licensing
Usage Rights:
Unlimited, perpetual use on multiple devices
Updates:
No expiry, no renewal fees
Compatibility
Operating Systems:
Windows and macOS compatible
⚙️ Engine Specifications
Primary Engine
Engine Design:
Air-cooled, 45-degree V-twin, Overhead Valve (OHV) pushrod design
Bore X Stroke:
3.4375 in x 4.25 in (87.3 mm x 108 mm)
Performance
Horsepower Estimate:
Approx. 60-65 HP (varies by year and tuning)
Torque Estimate:
Approx. 70-75 ft-lbs (varies by year and tuning)
Fuel System
Carburetor Type:
Linkert M-Series (e.g., M74B, M74C) or later Keihin butterfly carburetors
Fuel Type Recommendation:
Regular Unleaded Gasoline (with ethanol considerations for modern fuel)
Ignition System
Ignition Type:
Battery and Coil (often with points and condenser)
Lubrication System
Type:
Total Loss (oil is consumed with fuel/burned, requiring constant replenishment)
Oil Type Recommendation:
Specific V-twin motorcycle oil (e.g., SAE 50 or 60, often with ZDDP additives for flat tappet cams)
🔧 Transmission
Standard
Type:
4-speed constant mesh, foot-shifted (hand clutch lever on left handlebar)
Optional
E Start Option:
Electric start available on some FLH models
Features
Clutch Type:
Dry, multi-plate
Final Drive:
Belt drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 60.9 inches (1547 mm)
Weights
Dry Weight:
Approx. 700-750 lbs (318-340 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety testing standards were different during this era)
Active Features
Braking System:
Drum brakes (front and rear), dual-sided front drum on some models
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (depending on market and year)
💡 Technology Features
Infotainment
Audio System:
Optional factory radio and speaker systems available on some models, often integrated into the fairing.
Driver Assistance
Cruise Control:
N/A (Not a feature of this era)
Connectivity
Electronic Aids:
N/A (Primarily mechanical systems)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1,000 - 2,000 miles (or as specified in manual), due to 'total loss' system
Tune Up Interval:
Every 2,000 - 5,000 miles (includes spark plugs, ignition timing, carburetor adjustment)
Fluid Specifications
Engine Oil Capacity:
Approx. 4 US Quarts (3.78 Liters) - note that it's a 'total loss' system
Transmission Oil Type:
Gear Oil (e.g., SAE 80W-90 API GL-4 or GL-5)
Primary Chaincase Oil Type:
Primary lubricant (e.g., SAE 50, or specific primary chaincase oil)
Known Issues
Common Wear Items:
Valve guides, piston rings, camshafts, oil pump, clutch plates, wheel bearings, electrical connections
Carburetor Tuning:
Linkert carburetors can be finicky and require specialized knowledge for proper tuning.
Ignition Timing:
Points ignition requires regular adjustment and maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Harley-Davidson, established 1903, iconic American motorcycle manufacturer known for V-twin engines and touring capabilities
Model Evolution
Panhead Development:
The Panhead (introduced 1948) was a significant evolution from the Knucklehead, featuring distinctive rocker boxes resembling frying pans. The FL/FLH models were Harley's premier large touring motorcycles.
Production
Manufacturing Location:
Milwaukee, Wisconsin, USA
Model Significance:
The FL/FLH Electra Glide became the benchmark for American touring motorcycles, defining the 'bagger' style.
🏆 Awards & Recognition
Recognitions
Cultural Impact:
Iconic status in motorcycle culture, featured in numerous films and media.
Ratings
Collectible Status:
Highly sought-after by collectors and restorers, representing a significant era of Harley-Davidson history.
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