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Harley Davidson FLHR Road King 2015 Factory Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2015 Model Code: FLHR Generation Platform Generation: Second Generation Touring Platform Codes Vin Engine Prefix: 1HD1 👋 Introduction Market Position Segment: Full-size cruiser motorcycle, touring segment. Target Audience: Motorcycle enthusiasts, touring riders, owners seeking detailed maintenance and repair information. Competitive Analysis Key Competitors: Indian Chief Vintage, Victory Cross Country Tour, other large-displacement V-twin cruisers. Key Features Model Identity: Iconic Harley-Davidson styling, comfortable touring ergonomics, powerful V-twin engine, removable windscreen. Manual Value Proposition: Empowers owners and technicians with official, comprehensive repair and maintenance data, reducing reliance on external shops for many tasks. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Page Count Approximate: Hundreds of pages (typical for factory manuals) Printable: Yes 📖 Manual Coverage Systems Covered Engine: Inspection, disassembly, assembly, troubleshooting, repair of Twin Cam 103 V-Twin engine. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, fuel tank, fuel lines. Ignition System: Spark plugs, ignition coils, crankshaft position sensor, troubleshooting. Transmission: 6-speed Cruise Drive transmission: clutch, gearbox, primary drive, final drive belt, inspection, repair. Chassis: Frame inspection, fork assembly, rear shock absorbers, swingarm, steering head. Brakes: Hydraulic braking system: front and rear caliper service, master cylinders, brake lines, bleeding procedures, ABS system (if equipped). Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter, lighting, ignition switch, security system, diagnostic codes. Bodywork And Accessories: Fenders, fuel tank, fairing (if applicable), saddlebags, seats, handlebars, controls, instrument cluster. Procedures Included Maintenance: Scheduled maintenance: oil changes, filter replacements, chain/belt tension, brake checks, tire inspection, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, component testing. Repair: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly. Diagnostics: On-board diagnostics (OBD) information, diagnostic trouble codes (DTCs), sensor readings, service mode functions. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, dimensional data. Technical Depth Depth: Comprehensive, from basic checks to full engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchable: Typically searchable text within the PDF. Print Quality Resolution: High resolution, suitable for printing. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 103 V-Twin Displacement Cc: 1690 Bore X Stroke: 3.875 in. x 4.375 in. (98.4 mm x 111.1 mm) Compression Ratio: 9.2:1 Performance Torque Lb Ft Approx: 99.0 @ 3,500 rpm (certified) Horsepower Hp Approx: 70-75 HP (estimated, certified figures not always published for HP) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium Unleaded Gasoline Lubrication Oil Type: Harley-Davidson Genuine SYN3 (Synthetic) or equivalent SAE 20W-50 Motorcycle Oil Oil Capacity Quarts: 5.0 (with filter change) 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Primary Drive: Chain, 34/46 ratio Final Drive: Belt, 32/66 ratio Features Clutch Type: Hydraulic, Wet Multiplate Transmission Fluid Type: Harley-Davidson Formula + Transmission Oil (or equivalent SAE 50 Motorcycle Transmission Oil) Transmission Fluid Capacity Quarts: 1.0 📐 Dimensions Exterior Length Inches: 93.1 Width Inches: 34.7 Height Inches: 52.6 (with windshield) Ground Clearance Inches: 5.1 Wheelbase Inches: 63.5 Weights Dry Weight Lbs: 732 Weight In Running Order Lbs Approx: 778 Gvwr Lbs: 1360 Cargo Saddlebag Capacity Cu In: Approximately 2160 total 🛡️ Safety Features Ratings Safety Certification: Meets DOT standards for motorcycles. Active Features Braking System: Standard dual-disc front, single-disc rear hydraulic brakes. Optional ABS (Anti-lock Braking System) available depending on trim. Lighting: Halogen headlight, LED tail/stop light, front and rear turn signals. Passive Features Chassis Stability: Robust frame construction, balanced weight distribution. Security: Factory installed H-D Smart Security System with proximity-based remote control. 💡 Technology Features Infotainment Audio System: Optional AM/FM radio, CB/Intercom, and 5-button control for infotainment features. Display: Analog gauges with integrated LCD display for odometer, gear selection, fuel level, etc. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on many 2015 FLHR models. Connectivity Diagnostic Port: Proprietary diagnostic connector for use with Harley-Davidson diagnostic tools (e.g., Digital Technician). 🔧 Maintenance Service Intervals First Service: 1,000 miles (1,600 km) or 6 months, whichever comes first. Subsequent Service: Every 5,000 miles (8,000 km) or 12 months thereafter for standard checks and fluid changes. Engine Oil Change Interval: Every 5,000 miles (8,000 km) or annually. Fluid Specifications Engine Oil Spec: SAE 20W-50, Harley-Davidson Genuine SYN3 or equivalent. Transmission Oil Spec: SAE 50 Motorcycle Transmission Oil, Harley-Davidson Formula + Primary Chain Case Oil Spec: Harley-Davidson Formula + Transmission Oil (same as transmission). Brake Fluid Spec: DOT 4 (check manual for specific recommendations, especially if ABS equipped). Known Issues Common Wear Items: Clutch plates, brake pads, tires, wheel bearings, fork seals. Potential Diagnostics: Fueling issues (lean conditions), charging system faults (stator/regulator), starter issues, ABS sensor faults (if equipped). 📚 Vehicle History Brand Heritage Brand Founding:...
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Harley Davidson FLHR Road King 2015 Factory Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2015
Model Code:
FLHR
Generation
Platform Generation:
Second Generation Touring Platform
Codes
Vin Engine Prefix:
1HD1
👋 Introduction
Market Position
Segment:
Full-size cruiser motorcycle, touring segment.
Target Audience:
Motorcycle enthusiasts, touring riders, owners seeking detailed maintenance and repair information.
Competitive Analysis
Key Competitors:
Indian Chief Vintage, Victory Cross Country Tour, other large-displacement V-twin cruisers.
Key Features
Model Identity:
Iconic Harley-Davidson styling, comfortable touring ergonomics, powerful V-twin engine, removable windscreen.
Manual Value Proposition:
Empowers owners and technicians with official, comprehensive repair and maintenance data, reducing reliance on external shops for many tasks.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count Approximate:
Hundreds of pages (typical for factory manuals)
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine:
Inspection, disassembly, assembly, troubleshooting, repair of Twin Cam 103 V-Twin engine.
Fuel System:
EFI system diagnostics, fuel pump, injectors, throttle body, fuel tank, fuel lines.
Ignition System:
Spark plugs, ignition coils, crankshaft position sensor, troubleshooting.
Transmission:
6-speed Cruise Drive transmission: clutch, gearbox, primary drive, final drive belt, inspection, repair.
Chassis:
Frame inspection, fork assembly, rear shock absorbers, swingarm, steering head.
Brakes:
Hydraulic braking system: front and rear caliper service, master cylinders, brake lines, bleeding procedures, ABS system (if equipped).
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter, lighting, ignition switch, security system, diagnostic codes.
Bodywork And Accessories:
Fenders, fuel tank, fairing (if applicable), saddlebags, seats, handlebars, controls, instrument cluster.
Procedures Included
Maintenance:
Scheduled maintenance: oil changes, filter replacements, chain/belt tension, brake checks, tire inspection, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation, component testing.
Repair:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Diagnostics:
On-board diagnostics (OBD) information, diagnostic trouble codes (DTCs), sensor readings, service mode functions.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, dimensional data.
Technical Depth
Depth:
Comprehensive, from basic checks to full engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchable:
Typically searchable text within the PDF.
Print Quality
Resolution:
High resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement Cc:
1690
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.2:1
Performance
Torque Lb Ft Approx:
99.0 @ 3,500 rpm (certified)
Horsepower Hp Approx:
70-75 HP (estimated, certified figures not always published for HP)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
Lubrication
Oil Type:
Harley-Davidson Genuine SYN3 (Synthetic) or equivalent SAE 20W-50 Motorcycle Oil
Oil Capacity Quarts:
5.0 (with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Clutch Type:
Hydraulic, Wet Multiplate
Transmission Fluid Type:
Harley-Davidson Formula + Transmission Oil (or equivalent SAE 50 Motorcycle Transmission Oil)
Transmission Fluid Capacity Quarts:
1.0
📐 Dimensions
Exterior
Length Inches:
93.1
Width Inches:
34.7
Height Inches:
52.6 (with windshield)
Ground Clearance Inches:
5.1
Wheelbase Inches:
63.5
Weights
Dry Weight Lbs:
732
Weight In Running Order Lbs Approx:
778
Gvwr Lbs:
1360
Cargo
Saddlebag Capacity Cu In:
Approximately 2160 total
🛡️ Safety Features
Ratings
Safety Certification:
Meets DOT standards for motorcycles.
Active Features
Braking System:
Standard dual-disc front, single-disc rear hydraulic brakes. Optional ABS (Anti-lock Braking System) available depending on trim.
Lighting:
Halogen headlight, LED tail/stop light, front and rear turn signals.
Passive Features
Chassis Stability:
Robust frame construction, balanced weight distribution.
Security:
Factory installed H-D Smart Security System with proximity-based remote control.
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM radio, CB/Intercom, and 5-button control for infotainment features.
Display:
Analog gauges with integrated LCD display for odometer, gear selection, fuel level, etc.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on many 2015 FLHR models.
Connectivity
Diagnostic Port:
Proprietary diagnostic connector for use with Harley-Davidson diagnostic tools (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter for standard checks and fluid changes.
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or annually.
Fluid Specifications
Engine Oil Spec:
SAE 20W-50, Harley-Davidson Genuine SYN3 or equivalent.
Transmission Oil Spec:
SAE 50 Motorcycle Transmission Oil, Harley-Davidson Formula +
Primary Chain Case Oil Spec:
Harley-Davidson Formula + Transmission Oil (same as transmission).
Brake Fluid Spec:
DOT 4 (check manual for specific recommendations, especially if ABS equipped).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals.
Potential Diagnostics:
Fueling issues (lean conditions), charging system faults (stator/regulator), starter issues, ABS sensor faults (if equipped).
📚 Vehicle History
Brand Heritage
Brand Founding:
Founded in 1903 in Milwaukee, Wisconsin.
Legacy:
Long-standing reputation for V-twin engines, cruiser styling, and a distinct riding culture.
Model Evolution
Road King Introduction:
The Road King model was introduced in 1994, offering a classic look with modern touring amenities.
Twin Cam Era:
The 2015 model features the successful Twin Cam 103 engine, an evolution from earlier Twin Cam variants.
Production
Manufacturing Location:
Typically assembled in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Consistently rated highly by riders and publications for comfort, style, and performance in the touring segment.
Brand Awards:
Harley-Davidson frequently recognized for brand loyalty and overall motorcycle quality.
Certifications
Certification Standard:
Compliance with EPA, DOT, and CARB emission standards for the respective markets.
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