Harley Davidson FLHR Road King 2010 Service Repair Manual
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The 2010 FLHR Road King is a full-size cruiser motorcycle renowned for its iconic styling, comfortable long-distance touring capabilities, and the powerful Twin Cam 103 V-twin engine. This model embodies classic heritage, offering a premium riding experience characterized by smooth performance and distinctive aesthetics. Designed for motorcyclists who appreciate both style and practicality on the open road, the Road King features ample storage with its large-capacity saddlebags and a comfortable riding position for both rider and passenger. Its engineering prioritizes reliability and a signature V-twin rumble, making it a beloved choice for cruising and extended journeys. This comprehensive service and repair manual provides detailed guidance for the mechanical, electrical, and body systems of the 2010 FLHR Road King. It covers essential areas including routine maintenance procedures, diagnostic troubleshooting, major repair instructions, and component disassembly/assembly. Technical specifications, fluid requirements, and wiring diagrams are also included to assist owners, mechanics, and technicians in maintaining and repairing the vehicle. The manual is designed to be a definitive resource, ensuring the longevity and optimal performance of your motorcycle through clear, actionable information. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2010 Product Type: Service Repair Manual Vehicle Segment: Full-size Cruiser Motorcycle 👋 Introduction Market Position Vehicle Class: Premium Touring Cruiser Target Audience: Motorcyclists seeking comfort, style, and long-distance touring capability with classic Harley-Davidson appeal. Competitive Analysis Key Competitors 2010: Indian Chief, Victory Kingpin/Vision Tour, Honda Gold Wing (though in a slightly different segment), Kawasaki Vulcan 2000 Classic LT. Key Features Signature Features: Iconic styling, comfortable rider and passenger seating, large-capacity saddlebags, powerful V-twin engine, smooth ride, wind protection. Model Purpose: Designed for comfortable long-distance touring, cruising, and general riding enjoyment. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, and Body Systems Secondary Coverage: Troubleshooting, Diagnostics, Routine Maintenance, Repair Procedures, Specifications Page Count Estimated Page Count: Approximately 600-800 pages (typical for comprehensive Harley-Davidson service manuals) Manual Type Manual Format Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 103 Cubic Inch (1690cc) Twin Cam 103 V-Twin Engine (Air-Cooled), Fuel Injection (EFI), Ignition System, Lubrication System, Cooling System (Air), Exhaust System Transmission: 6-Speed Cruise Drive Transmission, Clutch System, Primary Drive, Final Drive Chassis: Frame, Swingarm, Front Fork (Telescopic), Rear Suspension (Dual Shock Absorbers), Wheels, Tires, Steering Assembly Brakes: Front and Rear Hydraulic Disc Brakes, Brake Calipers, Master Cylinders, Brake Lines, Brake Fluid Specifications Electrical System: Battery, Charging System (Alternator/Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting System (Headlight, Taillight, Turn Signals), Ignition System, Instrumentation, Fuses, Relays, Wiring Diagrams, Electronic Control Module (ECM) Fuel System: Fuel Tank, Fuel Pump, Fuel Filter, Fuel Injectors, Throttle Body, Idle Air Control (IAC) Motor, Evaporative Emission Control System (EVAP) Bodywork: Fairing, Windshield, Saddlebags, Fenders, Seat, Handlebars, Controls, Mirrors, Fuel Tank Badging, Paint and Finish Procedures Included Routine Maintenance: Oil Changes, Filter Replacements (Oil, Air, Fuel), Spark Plug Replacement, Chain/Belt Adjustment (if applicable), Tire Pressure Checks, Brake Pad Inspection, Battery Maintenance Diagnostic Procedures: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Retrieval and Interpretation, Component Testing Major Repairs: Engine Overhaul, Transmission Rebuild, Fork Seal Replacement, Brake System Overhaul, Electrical Component Replacement, Wiring Harness Repair Component Disassembly Assembly: Step-by-step instructions for removing and reinstalling all major and minor components Technical Depth Depth Of Information: Comprehensive, covering from basic checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Readability: High-resolution, optimized for digital viewing and printing. Clear diagrams and text. Binding Type Binding Method: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) Searchability Text Searchable: Likely text-searchable PDF, allowing for quick keyword lookups of specific components or procedures. ⚙️ Engine Specifications Primary Engine Engine Type: Air-Cooled, Twin Cam 103 V-Twin Displacement: 103 cubic inches (1690cc) Bore X Stroke: 3.875 in. x 4.38 in. (98.4 mm x 111.3 mm) Compression Ratio: 9.2:1 Valve Train: Pushrod-actuated overhead valves with hydraulic lifters, 2 valves per cylinder Performance Horsepower Estimate: Approx. 70-75 HP (at crankshaft, varies slightly by source) Torque Estimate: Approx. 95-100 ft-lbs (at crankshaft, varies slightly by source) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Premium Fuel (91 Octane or higher recommended) 🔧 Transmission Standard Transmission Type: 6-Speed Cruise Drive Primary Drive: Duplex chain, 1.000 in., hydraulic tensioner Final Drive: Belt, 32 mm, 140-tooth Clutch: Hydraulic, 9-plate, wet 📐 Dimensions Exterior Length: 93.9 in. (2385 mm) Width: 37.0 in. (940 mm) Height: 54.0 in. (1372 mm) Seat Height Laden: 26.6 in. (675 mm) Ground Clearance: 5.1 in. (130 mm) Weights Dry Weight: 725 lbs. (329 kg) Gross Vehicle Weight Rating: 1200 lbs. (544 kg) Cargo Saddlebag Capacity: Approx. 2.2 cu ft (62.3 L) total 🛡️ Safety Features Ratings Safety Certification: Complies with all applicable U.S. Federal...
The 2010 FLHR Road King is a full-size cruiser motorcycle renowned for its iconic styling, comfortable long-distance touring capabilities, and the powerful Twin Cam 103 V-twin engine. This model embodies classic heritage, offering a premium riding experience characterized by smooth performance and distinctive aesthetics. Designed for motorcyclists who appreciate both style and practicality on the open road, the Road King features ample storage with its large-capacity saddlebags and a comfortable riding position for both rider and passenger. Its engineering prioritizes reliability and a signature V-twin rumble, making it a beloved choice for cruising and extended journeys.
This comprehensive service and repair manual provides detailed guidance for the mechanical, electrical, and body systems of the 2010 FLHR Road King. It covers essential areas including routine maintenance procedures, diagnostic troubleshooting, major repair instructions, and component disassembly/assembly. Technical specifications, fluid requirements, and wiring diagrams are also included to assist owners, mechanics, and technicians in maintaining and repairing the vehicle. The manual is designed to be a definitive resource, ensuring the longevity and optimal performance of your motorcycle through clear, actionable information.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2010
Product Type:
Service Repair Manual
Vehicle Segment:
Full-size Cruiser Motorcycle
👋 Introduction
Market Position
Vehicle Class:
Premium Touring Cruiser
Target Audience:
Motorcyclists seeking comfort, style, and long-distance touring capability with classic Harley-Davidson appeal.
Competitive Analysis
Key Competitors 2010:
Indian Chief, Victory Kingpin/Vision Tour, Honda Gold Wing (though in a slightly different segment), Kawasaki Vulcan 2000 Classic LT.
Engine Overhaul, Transmission Rebuild, Fork Seal Replacement, Brake System Overhaul, Electrical Component Replacement, Wiring Harness Repair
Component Disassembly Assembly:
Step-by-step instructions for removing and reinstalling all major and minor components
Technical Depth
Depth Of Information:
Comprehensive, covering from basic checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Readability:
High-resolution, optimized for digital viewing and printing. Clear diagrams and text.
Binding Type
Binding Method:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
Searchability
Text Searchable:
Likely text-searchable PDF, allowing for quick keyword lookups of specific components or procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-Cooled, Twin Cam 103 V-Twin
Displacement:
103 cubic inches (1690cc)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.2:1
Valve Train:
Pushrod-actuated overhead valves with hydraulic lifters, 2 valves per cylinder
Performance
Horsepower Estimate:
Approx. 70-75 HP (at crankshaft, varies slightly by source)
Torque Estimate:
Approx. 95-100 ft-lbs (at crankshaft, varies slightly by source)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Premium Fuel (91 Octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Primary Drive:
Duplex chain, 1.000 in., hydraulic tensioner
Final Drive:
Belt, 32 mm, 140-tooth
Clutch:
Hydraulic, 9-plate, wet
📐 Dimensions
Exterior
Length:
93.9 in. (2385 mm)
Width:
37.0 in. (940 mm)
Height:
54.0 in. (1372 mm)
Seat Height Laden:
26.6 in. (675 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
725 lbs. (329 kg)
Gross Vehicle Weight Rating:
1200 lbs. (544 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (62.3 L) total
🛡️ Safety Features
Ratings
Safety Certification:
Complies with all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles.
Active Features
Braking System:
Dual-disc front, single-disc rear with linked braking (though not full ABS on all models, check VIN specific features).
Lighting:
Halogen headlight, LED taillight, amber incandescent front turn signals, red incandescent rear turn signals.
Passive Features
Frame Construction:
Mild steel, tubular, cradle frame with extruded downtubes and rectangular sections, cast aluminum swingarm.
Tire Construction:
Tubeless bias-ply construction, typically Dunlop D402F (front) and D401 (rear).
💡 Technology Features
Infotainment
Audio System:
Optional premium audio system with AM/FM radio, CD player, and provisions for MP3 input (check specific bike configuration).
Instrumentation:
Analog speedometer and tachometer, digital odometer, fuel gauge, gear indicator, clock, and warning lamps.
Driver Assistance
Cruise Control:
Standard electronic cruise control for highway comfort.
Security:
Harley-Davidson Smart Security System (standard on most FLHR models, featuring an immobilizer and siren).
Connectivity
Diagnostic Ports:
Diagnostic connector for interface with Harley-Davidson Digital Technician (requires specific tools).
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1600 km) - includes engine oil and filter change, primary chain case oil change, clutch adjustment, and general inspection.
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Air Filter Inspection:
Inspect every 5,000 miles (8,000 km), replace as needed or every 10,000-15,000 miles (16,000-24,000 km) depending on conditions.
Spark Plug Replacement:
Typically every 10,000 - 15,000 miles (16,000 - 24,000 km).
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 Full Synthetic Motorcycle Oil or equivalent API CG-4 or higher rated diesel engine oil.
Engine Oil Capacity:
4.0 US quarts (3.8 L) with filter change.
Primary Chain Case Oil:
Harley-Davidson primary chain case lubricant or SAE 90 Hypoid Gear Oil.
Primary Chain Case Oil Capacity:
1 US quart (0.95 L)
Transmission Oil:
Harley-Davidson Formula + Transmission Lubricant (or SAE 90 Hypoid Gear Oil for older models/specific recommendations).
Transmission Oil Capacity:
20-22 US fluid ounces (approx. 0.6 L)
Brake Fluid:
DOT 4 Heavy Duty Brake Fluid (for front and rear systems).
While generally robust, early Twin Cam 103 models could experience issues like cam chain tensioner wear, oil leaks (especially from pushrod tubes), and sometimes starter issues.
Electrical Quirks:
Intermittent electrical faults can occur due to vibration, corrosion in connectors, or faulty sensors. Wiring diagrams are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world, known for its iconic V-twin engines, distinctive styling, and strong rider community.
Model Evolution
Road King Lineage:
The Road King nameplate has been a staple in the Harley-Davidson lineup since the early 1990s, evolving from the Shovelhead and Evolution engine eras. The FLHR is positioned as a classic touring motorcycle that emphasizes comfort and style over aggressive performance.
Production
Production Plant:
Primarily manufactured at Harley-Davidson's York, Pennsylvania, and Kansas City, Missouri, facilities.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Consistently praised for its blend of classic styling, comfort, and reliable touring performance, earning a strong following among enthusiasts.
Ratings
Owner Satisfaction:
Generally high owner satisfaction scores for comfort, reliability, and iconic styling.
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