HD TOURING FLH FLT FXR BIKE 1984-98 Workshop Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model Families Covered: FLH, FLT, FXR Specific Models Covered: FXR Super Glide, FXRS Low Rider & Convertible, FXRS-SP Low Rider Sports Edition, FXLR Low Rider Custom/Anniversary Edition, FXRD Super Glide Grand Touring, FXRT Sports Glide, FXRS-CON Low Rider Convertible, FXWG Wide Glide, FXSB Low Rider, FXEF Fat Bob, FXR2 & FXR3 Super Glide, FLHT Electra Glide, FLHTC Electra Glide Classic & Anniversary Edition, FLHTC-I Electra Glide Classic, FLHTC-U Electra Glide Classic-Ultra/Anniversary Edition, FLHS Electra Glide Sport, FLHR/FLHR-I Road King, FLHRC-I Road King, FLTC Tour Glide, FLTC-U Tour Glide Classic Ultra, FLTR/FLTR-I Road Glide Production Years Covered: 1984-1998 Engine Type: V-Twin Engine Configuration: 2-Cylinder, 45-Degree, Air-Cooled, OHV Engine Displacement: 1340 cc 👋 Introduction Market Position Target User: DIY enthusiasts and professional mechanics Key Features Illustrations: Detailed illustrations, pictures, and diagrams Instruction Style: Step-by-step instructions Value Proposition Cost Effectiveness: Inexpensive way to maintain and repair vehicles, saving money on routine maintenance and larger repairs. 📋 Manual Details Coverage Areas Primary Coverage: Harley-Davidson Touring, FLH, FLT, FXR motorcycles Model Year Range: 1984-1998 Page Count Estimated Pages: Extensive (Specific count not provided, but implied by comprehensive coverage) Manual Type Type: Workshop Service & Repair Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly/assembly, cylinder heads, cylinders, rocker arms, pushrods, valves, pistons, piston rings, crankcase, crankshaft, gearcase, timing gears, clutch system, primary chain, drive chain, fuel system (carburetor and EFI), intake manifold, induction module, emission control, exhaust system. Drivetrain Systems: Transmission system, kickstarter, starter clutch, main drive gear, shift cam, shift fork. Electrical Systems: Electrical system overview, charging system, ignition system, electronic control module (ECM), starting system, lighting system, electrical panel, electrical connectors, wiring diagrams. Chassis Systems: Wheel & tire system, suspension system, steering system, body & fender system, shock absorber, swing arm, brakes system. Procedures Included Maintenance: Regular maintenance, tune-ups, fluid changes, adjustments. Repair And Rebuild: Complete disassembly and reassembly of all major mechanical and electrical components. Troubleshooting: Diagnostic procedures for common issues and system failures. Technical Data: Torque values, specifications, schematics. Technical Depth Depth: Comprehensive, covering from basic maintenance to detailed component-level repair and diagnostics. 📊 Manual Specifications File Format File Type: PDF Readability Requirement: Adobe Acrobat Reader (Free download available) Compression: ZIP (Requires extraction software like WinZip or WinRAR) Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Compatibility Operating Systems: All Windows Versions, All Mac Versions ⚙️ Engine Specifications Primary Engine Engine Family: Evolution Big Twin Cooling Method: Air-cooled Valve Train: Overhead Valve (OHV) Performance Horsepower: Variable by model year and specific tuning (typically 50-65 HP range for stock configurations). Torque: Variable by model year and specific tuning (typically 70-85 ft-lbs for stock configurations). Fuel System Fuel Delivery Types Covered: Carburetor Systems (e.g., Keihin CV), Electronic Fuel Injection (EFI) systems, Induction Modules. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, manual Features Drive Type: Primary drive via chain, final drive via belt (common for these models). 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., FXR ~62.5 inches, FLT/FLH ~64-66 inches) Weights Dry Weight: Varies significantly by model (e.g., FXR ~550-600 lbs, FLT/FLH ~700-800+ lbs) 🛡️ Safety Features Active Features Braking System: Disc brakes (front and rear), covered in detail. Cruise Control: Cruise control system coverage for applicable models. 💡 Technology Features Infotainment Audio Systems: Coverage for factory-installed radio and audio systems on touring models (FLTC, FLHTC, FLHT, FLTR). Driver Assistance Cruise Control: Detailed information for operation, adjustment, and troubleshooting of the cruise control system. Diagnostics Diagnostic Tools: While not a diagnostic tool itself, the manual provides the technical data necessary for understanding diagnostic codes and procedures related to the ECM. Electronics Engine Control Module: Detailed sections on the function, troubleshooting, and wiring of the ECM for applicable models. 🔧 Maintenance Service Intervals Routine Maintenance Schedule: The manual will detail specific intervals for oil changes, filter replacements, spark plug checks, chain adjustments, and brake fluid flushes, typically based on mileage or time. Fluid Specifications Engine Oil: Likely specifies Harley-Davidson proprietary oils or equivalent SAE 20W-50, API CG-4 or similar for air-cooled V-twins. Transmission Oil: Manual will specify appropriate gear oil for the 5-speed transmission. Primary Chain Case Oil: Manual will specify suitable oil for the primary drive system. Brake Fluid: Likely DOT 4 or DOT 5.1, depending on specific braking system components. Known Issues Common Wear Items: The manual will provide guidance on addressing common wear items such as clutch plates, primary chain tensioners, valve guides, and suspension components. Efi Troubleshooting: For EFI models, the manual covers troubleshooting of sensors, injectors, and the Engine Control Module (ECM). 📚 Vehicle History Brand Heritage Manufacturer: Harley-Davidson Motor Company Model Evolution Fxr Lineage: Introduced in 1982 as a sportier, more modern chassis for Harley-Davidson, featuring rubber isolation...
Primary drive via chain, final drive via belt (common for these models).
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., FXR ~62.5 inches, FLT/FLH ~64-66 inches)
Weights
Dry Weight:
Varies significantly by model (e.g., FXR ~550-600 lbs, FLT/FLH ~700-800+ lbs)
🛡️ Safety Features
Active Features
Braking System:
Disc brakes (front and rear), covered in detail.
Cruise Control:
Cruise control system coverage for applicable models.
💡 Technology Features
Infotainment
Audio Systems:
Coverage for factory-installed radio and audio systems on touring models (FLTC, FLHTC, FLHT, FLTR).
Driver Assistance
Cruise Control:
Detailed information for operation, adjustment, and troubleshooting of the cruise control system.
Diagnostics
Diagnostic Tools:
While not a diagnostic tool itself, the manual provides the technical data necessary for understanding diagnostic codes and procedures related to the ECM.
Electronics
Engine Control Module:
Detailed sections on the function, troubleshooting, and wiring of the ECM for applicable models.
🔧 Maintenance
Service Intervals
Routine Maintenance Schedule:
The manual will detail specific intervals for oil changes, filter replacements, spark plug checks, chain adjustments, and brake fluid flushes, typically based on mileage or time.
Fluid Specifications
Engine Oil:
Likely specifies Harley-Davidson proprietary oils or equivalent SAE 20W-50, API CG-4 or similar for air-cooled V-twins.
Transmission Oil:
Manual will specify appropriate gear oil for the 5-speed transmission.
Primary Chain Case Oil:
Manual will specify suitable oil for the primary drive system.
Brake Fluid:
Likely DOT 4 or DOT 5.1, depending on specific braking system components.
Known Issues
Common Wear Items:
The manual will provide guidance on addressing common wear items such as clutch plates, primary chain tensioners, valve guides, and suspension components.
Efi Troubleshooting:
For EFI models, the manual covers troubleshooting of sensors, injectors, and the Engine Control Module (ECM).
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company
Model Evolution
Fxr Lineage:
Introduced in 1982 as a sportier, more modern chassis for Harley-Davidson, featuring rubber isolation for the engine and transmission.
Flh Flt Lineage:
Representing Harley-Davidson's iconic full-dress touring platform, evolving from earlier models with significant updates in chassis and features during this period.
Production Context
Era Significance:
This period (1984-1998) marks the transition for Harley-Davidson with significant technological advancements, including the introduction of Electronic Fuel Injection (EFI) and the Evolution engine becoming the standard.
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