2006 Harley Davidson TOURING FLHRS Road KING Custom Service Repair Manual
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This manual provides comprehensive service and repair information for the 2006 FLHRS Road King Custom. Known for its iconic V-twin engine, comfortable touring capabilities, and classic American styling, the FLHRS is a staple in the touring lineup. This specific model year features the air-cooled Twin Cam 96 engine, a 6-speed Cruise Drive transmission, and electronic sequential port fuel injection, delivering robust performance and a distinctive riding experience. The engineering quality and reliability associated with the brand are central to the appeal of the Road King Custom, making it a preferred choice for riders seeking both style and long-distance comfort. This factory service repair manual is designed to be the definitive resource for maintaining and repairing your 2006 FLHRS Road King Custom. It covers all systems in detail, including the engine, transmission, chassis, brakes, and electrical systems, offering step-by-step instructions for maintenance, diagnostics, and repairs. With factory-level accuracy and a wealth of technical data, this manual is suitable for owners and technicians alike, enabling efficient troubleshooting and component servicing. Its comprehensive scope ensures that every aspect of the motorcycle, from routine oil changes to complex engine overhauls, is addressed, empowering users to keep their vehicle in optimal condition. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRS Road King Custom Year: 2006 Product Name: 2006 Harley Davidson TOURING FLHRS Road KING Custom Service Repair Manual Vin Decoder Reference: Harley-Davidson VIN structure for 2006 models should be referenced for precise vehicle identification. Codes Model Code: FLHRS (Road King Custom) Touring Platform Code: 2006 Harley-Davidson Touring Platform 👋 Introduction Market Position Target User: Owners of the 2006 Harley-Davidson FLHRS Road King Custom seeking to perform maintenance, repairs, or diagnostics themselves. Value Proposition: Empowers owners to save money on repairs, understand their vehicle better, and perform DIY maintenance with confidence. Competitive Analysis Differentiation: This is an official, specific factory manual, not generic information, providing the exact data used by dealership technicians. Key Features Completeness: Comprehensive A-Z coverage for all models and repairs. Accuracy: Factory-level accuracy and detail. Usability: Printable pages, zoomable images, easily searchable PDF format. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, maintenance, diagnosis, and troubleshooting for the 2006 Harley-Davidson FLHRS Road King Custom. Secondary Coverage: Includes specific procedures for all models and all repairs A-Z within the 2006 FLHRS model range. Page Count Estimated Page Count: While an exact number isn't provided, the description implies a comprehensive volume covering all aspects. Likely several hundred pages. Manual Type Type: Full Service Repair Manual / Factory Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Internal engine components, lubrication, fuel delivery, ignition, cooling (if applicable), exhaust. Transmission: Gearbox operation, maintenance, repair, clutch assembly, final drive. Chassis And Suspension: Frame, front suspension (forks), rear suspension (shocks), steering. Brakes: Brake system components, hydraulic lines, master cylinders, calipers, pads, rotors, bleeding procedures. Electrical System: Battery, charging system, ignition system, lighting, starter, instrument cluster, wiring harnesses, schematics. Fuel System: Fuel tank, fuel pump, injectors (if applicable), carburetor (if applicable), fuel lines, diagnostics. Body And Trim: Fairings, fenders, saddlebags, seat, handlebars, controls, cosmetic components. Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, adjustments. Repair: Step-by-step instructions for component repair and replacement, including major overhauls. Troubleshooting: Systematic approaches to identifying and resolving problems. Disassembly And Assembly: Detailed instructions for taking apart and putting back together various vehicle components. Wiring Schematics: Comprehensive electrical diagrams for diagnosing and repairing electrical issues. Technical Data And Specifications: Torque values, clearances, fluid capacities, electrical specifications. Technical Depth Depth: Factory-level, comprehensive coverage from basic maintenance to complex engine rebuilds and electrical diagnostics. Detail Level: High detail with step-by-step instructions, diagrams, and illustrations used by dealership technicians. Audience: Suitable for novice mechanics to experienced professionals. 📊 Manual Specifications File Format Format: PDF Requirements: Adobe PDF Reader, WinZip Compatibility: All versions of Windows & Mac Print Quality Printability: Full printable pages Zoom Functionality: Zoom IN/OUT capability for detailed viewing of images and diagrams. Binding Type Type: Digital (PDF) Paper Type Type: Not applicable (Digital format) Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 96 (or similar variant for 2006 FLHRS, exact displacement might vary slightly by sub-model or regional spec) Engine Type: Air-cooled, V-twin, pushrod actuated, overhead valves Displacement Ci: 96 cubic inches (approx. 1584cc) - *Verify specific displacement for FLHRS 2006 model from manual* Performance Horsepower Hp: Approximately 60-65 HP (This is an estimate; exact figure will be in the manual). Torque Lb-Ft: Approximately 75-80 lb-ft (This is an estimate; exact figure will be in the manual). Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) for 2006 models. Fuel Type: Unleaded gasoline, 91 octane (R+M)/2 recommended. Fuel Tank Capacity Gallons: Approximately 5.0 gallons (check manual for exact capacity). Oil System Oil Capacity...
This manual provides comprehensive service and repair information for the 2006 FLHRS Road King Custom. Known for its iconic V-twin engine, comfortable touring capabilities, and classic American styling, the FLHRS is a staple in the touring lineup. This specific model year features the air-cooled Twin Cam 96 engine, a 6-speed Cruise Drive transmission, and electronic sequential port fuel injection, delivering robust performance and a distinctive riding experience. The engineering quality and reliability associated with the brand are central to the appeal of the Road King Custom, making it a preferred choice for riders seeking both style and long-distance comfort.
This factory service repair manual is designed to be the definitive resource for maintaining and repairing your 2006 FLHRS Road King Custom. It covers all systems in detail, including the engine, transmission, chassis, brakes, and electrical systems, offering step-by-step instructions for maintenance, diagnostics, and repairs. With factory-level accuracy and a wealth of technical data, this manual is suitable for owners and technicians alike, enabling efficient troubleshooting and component servicing. Its comprehensive scope ensures that every aspect of the motorcycle, from routine oil changes to complex engine overhauls, is addressed, empowering users to keep their vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRS Road King Custom
Year:
2006
Product Name:
2006 Harley Davidson TOURING FLHRS Road KING Custom Service Repair Manual
Vin Decoder Reference:
Harley-Davidson VIN structure for 2006 models should be referenced for precise vehicle identification.
Codes
Model Code:
FLHRS (Road King Custom)
Touring Platform Code:
2006 Harley-Davidson Touring Platform
👋 Introduction
Market Position
Target User:
Owners of the 2006 Harley-Davidson FLHRS Road King Custom seeking to perform maintenance, repairs, or diagnostics themselves.
Value Proposition:
Empowers owners to save money on repairs, understand their vehicle better, and perform DIY maintenance with confidence.
Competitive Analysis
Differentiation:
This is an official, specific factory manual, not generic information, providing the exact data used by dealership technicians.
Key Features
Completeness:
Comprehensive A-Z coverage for all models and repairs.
Accuracy:
Factory-level accuracy and detail.
Usability:
Printable pages, zoomable images, easily searchable PDF format.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, maintenance, diagnosis, and troubleshooting for the 2006 Harley-Davidson FLHRS Road King Custom.
Secondary Coverage:
Includes specific procedures for all models and all repairs A-Z within the 2006 FLHRS model range.
Page Count
Estimated Page Count:
While an exact number isn't provided, the description implies a comprehensive volume covering all aspects. Likely several hundred pages.
Manual Type
Type:
Full Service Repair Manual / Factory Service Manual
96 cubic inches (approx. 1584cc) - *Verify specific displacement for FLHRS 2006 model from manual*
Performance
Horsepower Hp:
Approximately 60-65 HP (This is an estimate; exact figure will be in the manual).
Torque Lb-Ft:
Approximately 75-80 lb-ft (This is an estimate; exact figure will be in the manual).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) for 2006 models.
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 recommended.
Fuel Tank Capacity Gallons:
Approximately 5.0 gallons (check manual for exact capacity).
Oil System
Oil Capacity Quarts:
Approximately 4.0 quarts (with filter change) - *Verify with manual*
Recommended Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or equivalent API SG certified, SAE 20W50 motorcycle oil.
🔧 Transmission
Standard
Type:
6-speed Cruise Drive transmission
Optional
Type:
N/A for this model year and configuration
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Final Drive:
Belt drive
Fluid Type
Type:
Harley-Davidson Genuine Transmission Fluid (Syn-3) or equivalent.
Fluid Capacity Quarts
Capacity:
Approximately 2.8 pints (1.4 liters) - *Verify with manual*
📐 Dimensions
Exterior
Length Inches:
94.5 inches (approx.)
Seat Height Laden Inches:
26.5 inches (approx.)
Weights
Dry Weight Lbs:
Approximately 719 lbs (326 kg) - *Verify with manual*
Gross Vehicle Weight Rating Gvwr Lbs:
Not typically specified for motorcycles in this manner, but safe operating load capacity will be detailed.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subjected to standardized automotive crash tests like cars.
Active Features
Brakes:
Dual front disc brakes, single rear disc brake. ABS was an optional feature for some touring models in this era, check if applicable to FLHRS.
Lighting:
Halogen headlight, dual passing lamps, LED rear lighting with integrated brake/turn signals.
Passive Features
Frame Construction:
Steel, cradle frame.
Ergonomics:
Designed for comfortable touring with forward-mounted foot controls and relaxed rider triangle.
💡 Technology Features
Infotainment
Audio System:
Optional audio systems were available, typically AM/FM radio with CD player, controlled via handlebar switches. Details on operation and repair would be in the manual.
Driver Assistance
Cruise Control:
Cruise control was often a factory option on touring models like the Road King, details on operation and maintenance will be covered if equipped.
Connectivity
Diagnostics Port:
Diagnostic port (e.g., 4-pin Deutsch) for connecting diagnostic tools for engine management and fault code reading.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or annually, whichever comes first.
Transmission Fluid Change:
Every 10,000 miles or every two years.
Primary Chain Case Fluid Change:
Every 10,000 miles or every two years.
Spark Plugs:
Inspect every 10,000 miles, replace as needed.
Air Filter Cleaning Or Replacement:
Inspect every 10,000 miles, clean or replace as needed based on conditions.
Fluid Specifications
Engine Oil Spec:
Harley-Davidson SYN3 Full Synthetic or equivalent SAE 20W50 motorcycle oil.
Transmission Oil Spec:
Harley-Davidson Genuine Transmission Fluid or equivalent.
Primary Chain Case Oil Spec:
Harley-Davidson Genuine Primary Chain Lubricant or equivalent.
Brake Fluid Spec:
DOT 4
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (prior to the '07 upgrade) are known for wear on hydraulic cam chain tensioners, potentially leading to noise or failure. The manual will detail inspection and replacement.
Crankshaft Position Sensor:
Some Harley models can experience issues with the crankshaft position sensor causing starting or running problems. The manual will cover diagnosis.
Regulator Rectifier:
While less common on the Twin Cam 96, charging system issues related to the regulator/rectifier can occur. Manual will guide troubleshooting.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and cruiser/touring motorcycles.
Model Evolution
Road King Lineage:
The Road King is a staple of the Harley-Davidson touring line, known for its classic styling, comfortable ride, and detachable windshield, with the 'Custom' variant featuring unique styling cues like a lower seat height and different handlebars.
Production
Production Era:
The FLHRS Road King Custom was a distinct model within the Harley-Davidson lineup, produced for several years, with 2006 being a significant model year featuring the Twin Cam 96 engine and 6-speed transmission.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the 2006 FLHRS are not readily cited, the Harley-Davidson Touring platform consistently receives accolades for its comfort, style, and long-distance capability.
Ratings
Customer Satisfaction:
Harley-Davidson generally ranks high in customer satisfaction for its brand loyalty and iconic status. Detailed service information contributes to maintaining this satisfaction.
Certifications
Manual Certification:
This manual is described as the 'official full service repair manual' and 'the exact same manual used by technicians at the dealership', implying factory-level certification for its accuracy and completeness.
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