Harley Davidson Touring 2009 Service Repair Workshop Manual
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The Touring model, from the 2009 production year, represents a pinnacle of American motorcycle engineering, designed for long-distance comfort and performance. Powered by the robust Twin Cam 96 (1584cc) air-cooled V-twin engine, these motorcycles deliver substantial torque for effortless cruising. Key features include the 6-speed Cruise Drive transmission, Electronic Sequential Port Fuel Injection (ESPFI), and a durable steel frame providing stability. The Touring line is renowned for its iconic styling, rider amenities such as fairings and saddlebags, and a legacy of quality and reliability that has cemented its position in the motorcycle industry. This comprehensive Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of your 2009 Touring motorcycle. It covers all major systems, including the engine, transmission, drivetrain, electrical systems, chassis, suspension, and brakes, offering step-by-step instructions for both routine maintenance and complex overhauls. With detailed diagnostic procedures, torque specifications, and clear wiring diagrams, this manual serves as an invaluable resource for owners and technicians alike, enabling them to keep their motorcycle in optimal condition and ensure its long-term performance and safety. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2009 Codes Product Code Designator: PDF Download 👋 Introduction Market Position Positioning: Essential resource for owners and independent mechanics seeking to maintain and repair Harley-Davidson Touring motorcycles from the 2009 model year. Competitive Analysis Value Proposition: Provides factory-level information, enabling users to perform complex diagnostics and repairs, often at a lower cost than dealership service. Key Features Features: Comprehensive diagnostic procedures, detailed torque specifications, clear step-by-step repair instructions, and accurate wiring diagrams. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: Detailed and comprehensive (specific count not provided in product description, but typical for full workshop manuals is 500+ pages) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, fuel system (EFI), ignition system, exhaust system, troubleshooting. Transmission Drivetrain: Transmission overhaul, clutch operation, primary drive, final drive (belt/chain), troubleshooting. Electrical System: Wiring diagrams, battery, charging system, ignition, lighting, instrumentation, audio systems, security systems, troubleshooting. Chassis Suspension Brakes: Front and rear suspension, steering system, brake system (hydraulic, ABS), wheel and tire service, troubleshooting. Bodywork Frame: Frame inspection and repair, body panel removal and installation, fairings, saddlebags, seat, fuel tank, accessories. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacement, spark plug replacement, brake fluid flush, clutch adjustment, tire pressure checks. Repair Procedures: Component-level repairs, engine rebuilds, transmission rebuilds, electrical component replacement, suspension component replacement. Troubleshooting: Diagnostic procedures, fault codes, symptom-based troubleshooting, electrical diagnostics. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Quality: Typically high-resolution scans of original factory manuals, ensuring clarity of text, diagrams, and images. Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Twin Cam 96 (1584cc) Engine Type: Air-cooled V-Twin, pushrod-actuated valves, overhead camshafts. Performance Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Compression Ratio: 9.2:1 (typical for Twin Cam 96) Horsepower Rating: Approx. 70-80 HP (varies slightly by specific model and tune) Torque Rating: Approx. 90-95 ft-lbs @ 3500 RPM (typical for Twin Cam 96) Fuel System Fuel Injection: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: Harley-Davidson Genuine V-Twin 20W-50 (or equivalent API CI-4 or better) Oil Capacity: Approx. 4 US quarts (3.8 L) with filter change Ignition Ignition Type: Solid-state electronic ignition with knock sensor Cooling Cooling Method: Air-cooled 🔧 Transmission Standard Type: 6-speed Cruise Drive Transmission Optional Optional Transmission: N/A for 2009 Touring models (standard 6-speed) Features Clutch Type: Hydraulic, multi-plate wet clutch Primary Drive: Gear drive Final Drive: Carbon fiber reinforced belt drive Fluid Specifications Transmission Oil Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent) Transmission Oil Capacity: Approx. 1 US quart (0.95 L) 📐 Dimensions Exterior Length: Varies by model (e.g., Ultra Classic Electra Glide: 101.1 in.) Width: Varies by model (e.g., Ultra Classic Electra Glide: 38.0 in. at handlebars) Height: Varies by model (e.g., Ultra Classic Electra Glide: 53.7 in.) Weights Dry Weight: Varies by model (e.g., Ultra Classic Electra Glide: 833 lbs) Gross Vehicle Weight Rating Gvwr: Varies by model (e.g., Ultra Classic Electra Glide: 1360 lbs) Payload Capacity: Varies by model (e.g., Ultra Classic Electra Glide: 527 lbs) Fuel Capacity: 6.0 US gallons (22.7 L) Tire Size Front: Typically 130/70R18 Tire Size Rear: Typically 180/65B16 Wheel Bolt Pattern: N/A (Cast or Spoked Wheels with specific mounting) 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles typically do not undergo standardized crash testing in the same way...
The Touring model, from the 2009 production year, represents a pinnacle of American motorcycle engineering, designed for long-distance comfort and performance. Powered by the robust Twin Cam 96 (1584cc) air-cooled V-twin engine, these motorcycles deliver substantial torque for effortless cruising. Key features include the 6-speed Cruise Drive transmission, Electronic Sequential Port Fuel Injection (ESPFI), and a durable steel frame providing stability. The Touring line is renowned for its iconic styling, rider amenities such as fairings and saddlebags, and a legacy of quality and reliability that has cemented its position in the motorcycle industry.
This comprehensive Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of your 2009 Touring motorcycle. It covers all major systems, including the engine, transmission, drivetrain, electrical systems, chassis, suspension, and brakes, offering step-by-step instructions for both routine maintenance and complex overhauls. With detailed diagnostic procedures, torque specifications, and clear wiring diagrams, this manual serves as an invaluable resource for owners and technicians alike, enabling them to keep their motorcycle in optimal condition and ensure its long-term performance and safety.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring
Year:
2009
Codes
Product Code Designator:
PDF Download
👋 Introduction
Market Position
Positioning:
Essential resource for owners and independent mechanics seeking to maintain and repair Harley-Davidson Touring motorcycles from the 2009 model year.
Competitive Analysis
Value Proposition:
Provides factory-level information, enabling users to perform complex diagnostics and repairs, often at a lower cost than dealership service.
Key Features
Features:
Comprehensive diagnostic procedures, detailed torque specifications, clear step-by-step repair instructions, and accurate wiring diagrams.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
Detailed and comprehensive (specific count not provided in product description, but typical for full workshop manuals is 500+ pages)
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
Typically high-resolution scans of original factory manuals, ensuring clarity of text, diagrams, and images.
Harley-Davidson Genuine V-Twin 20W-50 (or equivalent API CI-4 or better)
Oil Capacity:
Approx. 4 US quarts (3.8 L) with filter change
Ignition
Ignition Type:
Solid-state electronic ignition with knock sensor
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Type:
6-speed Cruise Drive Transmission
Optional
Optional Transmission:
N/A for 2009 Touring models (standard 6-speed)
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Primary Drive:
Gear drive
Final Drive:
Carbon fiber reinforced belt drive
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)
Transmission Oil Capacity:
Approx. 1 US quart (0.95 L)
📐 Dimensions
Exterior
Length:
Varies by model (e.g., Ultra Classic Electra Glide: 101.1 in.)
Width:
Varies by model (e.g., Ultra Classic Electra Glide: 38.0 in. at handlebars)
Height:
Varies by model (e.g., Ultra Classic Electra Glide: 53.7 in.)
Weights
Dry Weight:
Varies by model (e.g., Ultra Classic Electra Glide: 833 lbs)
Gross Vehicle Weight Rating Gvwr:
Varies by model (e.g., Ultra Classic Electra Glide: 1360 lbs)
Payload Capacity:
Varies by model (e.g., Ultra Classic Electra Glide: 527 lbs)
Fuel Capacity:
6.0 US gallons (22.7 L)
Tire Size Front:
Typically 130/70R18
Tire Size Rear:
Typically 180/65B16
Wheel Bolt Pattern:
N/A (Cast or Spoked Wheels with specific mounting)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles typically do not undergo standardized crash testing in the same way as passenger cars; safety is achieved through design and rider control.
Active Features
Brake System:
Dual front disc brakes, single rear disc brake. Optional Anti-lock Braking System (ABS) available on most Touring models.
Steel, double-cradle frame designed for stability and rigidity.
Security System:
Factory-installed security system with immobilizer and siren (optional or standard depending on trim).
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio with CD player, CB/intercom capabilities, and speakers. Advanced models may have integrated iPod/MP3 connectivity.
Cruise Control:
Electronic cruise control standard on most Touring models for 2009.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option, enhancing braking safety.
Connectivity
Diagnostic Ports:
J1850-VPM data bus for diagnostic tool interface (e.g., Harley-Davidson Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km) for initial break-in service, including engine oil and filter change, primary chaincase oil check/change, and general inspection.
Subsequent Service:
Routine checks and oil changes every 5,000 miles (8,000 km) or annually, whichever comes first. More comprehensive services (e.g., spark plugs, transmission oil) every 10,000-20,000 miles.
Fluid Specifications
Engine Oil Viscosity:
20W-50
Brake Fluid Type:
DOT 4 (for ABS and non-ABS systems)
Primary Chaincase Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)
Known Issues
Common Issues:
Leaking primary cover seals, starter drive gear issues (starter clutch), rear brake caliper piston seals, occasional charging system component failures (stator/regulator), cam chain tensioner wear (especially earlier Twin Cam models, though improved in later ones).
Troubleshooting Focus:
The manual will guide users in diagnosing and rectifying common electrical gremlins, fuel delivery problems, and mechanical wear.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in performance, touring, and cruiser motorcycles.
Model Evolution
Touring Lineage:
The Touring line evolved from earlier large-frame models, incorporating advanced features like fairings, saddlebags, and rider comfort amenities over decades, with the 2009 models representing a significant step in refinement.
Key Updates 2009:
Introduction of the 6-speed Cruise Drive transmission as standard, refinement of the Twin Cam engine, chassis updates for improved handling and comfort.
Production
Manufacturing Location:
Primary manufacturing in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Brand Accolades:
Harley-Davidson consistently receives recognition for its iconic design, rider experience, and heritage, though specific model awards are less common than brand recognition.
Ratings
Owner Satisfaction:
Harley-Davidson typically ranks high in owner satisfaction surveys for its brand loyalty and overall ownership experience.
Certifications
Manual Certification:
While not certified in the traditional sense, this is a workshop manual replicating factory service procedures and specifications.
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