HINO 700 Series Truck Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Hino Model: 700 Series Truck Applicable Vehicle Models: FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E Series Codes Engine Code: E13C-TI Brake Control Codes: ABS: WABCO Make, ES START: DN03-002 👋 Introduction Market Position Target Audience: Owner-operators, fleet maintenance managers, independent repair shops, and professional heavy-duty truck mechanics. Application Focus: Designed for a wide spectrum of heavy-duty hauling and vocational applications, from long-haul trucking to construction and specialized services. Competitive Analysis Value Proposition: Provides essential factory-level repair and service data, offering a cost-effective alternative to dealership service, empowering users to perform complex maintenance and repairs accurately. Key Features Manual Benefits: Detailed step-by-step instructions, clear illustrations and diagrams, comprehensive troubleshooting guidance, and factory-specific technical specifications. 📋 Manual Details Coverage Areas Covered Systems: Engine Mechanical, Air Intake, Exhaust, Lubricating, Cooling, Fuel, Turbocharger, Alternator (24V-60A, 24V-90A), Starter, Air Compressor (340CM3, 496CM3), Engine P.T.O., Engine Retarder, Fuel Control, Common Rail, Fuel Injection, Clutch Main Unit, Clutch Control, Clutch Master Cylinder, Clutch Booster, Transmission Main Unit, Gear Shift Housing, Transmission/Transfer Control, Propeller Shaft, Differential Equipment, Differential Carrier, Brake Equipment, Service Brake System, ABS (Anti-lock Brake System), ES Start (Easy & Smooth Start), Steering Equipment, Power Steering, Front Axle, Rear Axle, Wheel & Tire, Suspension, Chassis Frame, Coupler (5th Wheel), Pintle Hook, Cab, Door, Seat, Instrument Panel, HVAC, Windshield-Glass, Electrical Equipment, CAN Communication, Brake Control (ABS: WABCO, ES START: DN03-002), Troubleshooting, Electric Wire Diagrams Steering And Axles: Steering Equipment, Power Steering System, Front Axle, and Rear Axle systems are fully detailed. Page Count Page Count: Over 1900 pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Lubrication, Cooling, Turbocharger, Clutch, Transmission, Driveshaft, Differentials Chassis And Suspension: Braking System (Service, ABS, ES Start), Steering System, Axles (Front, Rear), Suspension System, Wheels & Tires, Chassis Frame, Coupling Systems (5th Wheel, Pintle Hook) Electrical And Body: Electrical Equipment, Alternators, Starter System, Air Compressors, Instrument Panel, HVAC, Cab, Doors, Seats, Glass, CAN Communication, Wiring Diagrams Engine Ancillaries: Alternator (24V-60A and 24V-90A), Starter System, Air Compressor (340CM3 and 496CM3 Type), Engine P.T.O., Engine Retarder System are all covered. Cabin And Auxiliary: Cab, Door, Seat, Instrument Panel, Heater and Air Conditioner, Windshield-Glass, Coupler (5th Wheel), and Pintle Hook System are all addressed. Procedures Included Repair And Rebuild: Engine mechanical component overhaul, transmission rebuild, brake system repairs, axle servicing, suspension component replacement, clutch assembly replacement, steering system repairs, electrical component diagnosis and replacement, HVAC system servicing, air compressor overhaul. Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication procedures, system inspections. Diagnostics And Troubleshooting: System-specific troubleshooting guides, symptom-based diagnostics, common fault identification, electrical system diagnosis using wire diagrams, performance issue resolution. Fuel System Overhaul: Detailed procedures for Fuel System, Turbocharger System, Fuel Control System, Common Rail System, and Fuel Injection System repairs and diagnostics are included. Brake System Repair: Comprehensive coverage of Service Brake System, ABS (WABCO make), and ES START (DN03-002) brake control systems. Chassis And Frame Repair: Includes Chassis Frame System, Wheel & Tire System, and Suspension System maintenance and repair procedures. Technical Depth Depth Of Coverage: Comprehensive factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Includes detailed illustrations, step-by-step instructions, and necessary diagrams/pictures for complete repair and service procedures. Diagnostic Tools: Mentions Special Service Tools, indicating the need for manufacturer-specific or specialized equipment for certain repair procedures. Instruction Style: Written instructions are presented in a step-by-step format, making complex procedures easier to follow. 📊 Manual Specifications File Format File Format: PDF File Size: 68 MB Extractable Content: The manual is delivered in a ZIP format, requiring extraction before use. Print Quality Print Quality: High-quality, printable pages with detailed illustrations and diagrams. Illustration Detail: Contains detailed illustrations, diagrams, and pictures to guide users through procedures. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe Acrobat Reader, WinZip or WinRAR ⚙️ Engine Specifications Primary Engine Engine Model: E13C-TI Engine Configuration: 12.913L, 4-Cycle, Vertical, 6-Cylinder, In-Line Engine Technology: Overhead Camshaft, Water-Cooled, Direct Injection, Turbocharged with Intercooler Engine Cycle: 4-Stroke Diesel Cooling Method: Water-Cooled Engine Description: E13C-TI: A powerful and robust diesel engine designed for heavy-duty commercial applications. Performance Horsepower Range: Typically 380-480 HP (specific to configuration, consult manual for exact ratings) Torque Range: Typically 1700-2200 Nm (specific to configuration, consult manual for exact ratings) Fuel System Fuel Injection Type: Common Rail, Direct Injection Emission Control: Likely compliant with relevant emission standards (e.g., Euro V/VI depending on model year and region) 🔧 Transmission Standard Transmission Type: Manual Transmission (likely Fuller/Eaton or ZF based configurations, also potential for automated manual transmissions - AMT) Optional Transmission Options: Automated Manual Transmission (AMT) variants may be available. Features Transmission Coverage: Main unit, gear shift housing, transmission/transfer control systems covered. Clutch System Coverage: Covers Clutch Main...
Owner-operators, fleet maintenance managers, independent repair shops, and professional heavy-duty truck mechanics.
Application Focus:
Designed for a wide spectrum of heavy-duty hauling and vocational applications, from long-haul trucking to construction and specialized services.
Competitive Analysis
Value Proposition:
Provides essential factory-level repair and service data, offering a cost-effective alternative to dealership service, empowering users to perform complex maintenance and repairs accurately.
Key Features
Manual Benefits:
Detailed step-by-step instructions, clear illustrations and diagrams, comprehensive troubleshooting guidance, and factory-specific technical specifications.
📋 Manual Details
Coverage Areas
Covered Systems:
Engine Mechanical, Air Intake, Exhaust, Lubricating, Cooling, Fuel, Turbocharger, Alternator (24V-60A, 24V-90A), Starter, Air Compressor (340CM3, 496CM3), Engine P.T.O., Engine Retarder, Fuel Control, Common Rail, Fuel Injection, Clutch Main Unit, Clutch Control, Clutch Master Cylinder, Clutch Booster, Transmission Main Unit, Gear Shift Housing, Transmission/Transfer Control, Propeller Shaft, Differential Equipment, Differential Carrier, Brake Equipment, Service Brake System, ABS (Anti-lock Brake System), ES Start (Easy & Smooth Start), Steering Equipment, Power Steering, Front Axle, Rear Axle, Wheel & Tire, Suspension, Chassis Frame, Coupler (5th Wheel), Pintle Hook, Cab, Door, Seat, Instrument Panel, HVAC, Windshield-Glass, Electrical Equipment, CAN Communication, Brake Control (ABS: WABCO, ES START: DN03-002), Troubleshooting, Electric Wire Diagrams
Steering And Axles:
Steering Equipment, Power Steering System, Front Axle, and Rear Axle systems are fully detailed.
Braking System (Service, ABS, ES Start), Steering System, Axles (Front, Rear), Suspension System, Wheels & Tires, Chassis Frame, Coupling Systems (5th Wheel, Pintle Hook)
Electrical And Body:
Electrical Equipment, Alternators, Starter System, Air Compressors, Instrument Panel, HVAC, Cab, Doors, Seats, Glass, CAN Communication, Wiring Diagrams
Engine Ancillaries:
Alternator (24V-60A and 24V-90A), Starter System, Air Compressor (340CM3 and 496CM3 Type), Engine P.T.O., Engine Retarder System are all covered.
Cabin And Auxiliary:
Cab, Door, Seat, Instrument Panel, Heater and Air Conditioner, Windshield-Glass, Coupler (5th Wheel), and Pintle Hook System are all addressed.
Procedures Included
Repair And Rebuild:
Engine mechanical component overhaul, transmission rebuild, brake system repairs, axle servicing, suspension component replacement, clutch assembly replacement, steering system repairs, electrical component diagnosis and replacement, HVAC system servicing, air compressor overhaul.
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication procedures, system inspections.
Diagnostics And Troubleshooting:
System-specific troubleshooting guides, symptom-based diagnostics, common fault identification, electrical system diagnosis using wire diagrams, performance issue resolution.
Fuel System Overhaul:
Detailed procedures for Fuel System, Turbocharger System, Fuel Control System, Common Rail System, and Fuel Injection System repairs and diagnostics are included.
Brake System Repair:
Comprehensive coverage of Service Brake System, ABS (WABCO make), and ES START (DN03-002) brake control systems.
Chassis And Frame Repair:
Includes Chassis Frame System, Wheel & Tire System, and Suspension System maintenance and repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Includes detailed illustrations, step-by-step instructions, and necessary diagrams/pictures for complete repair and service procedures.
Diagnostic Tools:
Mentions Special Service Tools, indicating the need for manufacturer-specific or specialized equipment for certain repair procedures.
Instruction Style:
Written instructions are presented in a step-by-step format, making complex procedures easier to follow.
📊 Manual Specifications
File Format
File Format:
PDF
File Size:
68 MB
Extractable Content:
The manual is delivered in a ZIP format, requiring extraction before use.
Print Quality
Print Quality:
High-quality, printable pages with detailed illustrations and diagrams.
Illustration Detail:
Contains detailed illustrations, diagrams, and pictures to guide users through procedures.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Acrobat Reader, WinZip or WinRAR
⚙️ Engine Specifications
Primary Engine
Engine Model:
E13C-TI
Engine Configuration:
12.913L, 4-Cycle, Vertical, 6-Cylinder, In-Line
Engine Technology:
Overhead Camshaft, Water-Cooled, Direct Injection, Turbocharged with Intercooler
Engine Cycle:
4-Stroke Diesel
Cooling Method:
Water-Cooled
Engine Description:
E13C-TI: A powerful and robust diesel engine designed for heavy-duty commercial applications.
Performance
Horsepower Range:
Typically 380-480 HP (specific to configuration, consult manual for exact ratings)
Torque Range:
Typically 1700-2200 Nm (specific to configuration, consult manual for exact ratings)
Fuel System
Fuel Injection Type:
Common Rail, Direct Injection
Emission Control:
Likely compliant with relevant emission standards (e.g., Euro V/VI depending on model year and region)
🔧 Transmission
Standard
Transmission Type:
Manual Transmission (likely Fuller/Eaton or ZF based configurations, also potential for automated manual transmissions - AMT)
Optional
Transmission Options:
Automated Manual Transmission (AMT) variants may be available.
Features
Transmission Coverage:
Main unit, gear shift housing, transmission/transfer control systems covered.
Clutch System Coverage:
Covers Clutch Main Unit, Clutch Control System, Clutch Master Cylinder, and Clutch Booster System in detail.
📐 Dimensions
Exterior
Vehicle Class:
Heavy-duty Truck
Weights
Gvwr Range:
Varies significantly by configuration (e.g., 18,000 kg to over 50,000 kg for tractor units) - consult specific model data.
Axle Configurations:
Models listed (FR, FS, FY, SH, SS, ZS) indicate various axle configurations (e.g., single drive, tandem drive, tag axles) relevant to GVWR and GCWR ratings.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet applicable safety regulations for commercial vehicles in various markets. Manual covers ABS and ES Start systems.
Cab structure, seatbelts, and other passive safety features as per commercial vehicle regulations.
💡 Technology Features
Infotainment
Cab Features:
Includes details on the instrument panel, HVAC systems, and potentially integrated audio systems, though these are typically more basic in heavy-duty trucks.
Driver Assistance
Driver Aid Systems:
ABS and ES Start are highlighted. Other advanced driver-assistance systems (ADAS) might be available on specific trims or model years not explicitly detailed here, but the electrical system coverage would be relevant.
Connectivity
Bus Systems:
CAN Communication system coverage is explicitly mentioned, indicating modern vehicle electronic architecture for data exchange between ECUs.
Electrical Diagrams Availability:
Comprehensive Electric Wire Diagrams are provided, crucial for diagnosing electrical faults and system issues.
🔧 Maintenance
Service Intervals
General Intervals:
Detailed service intervals for engine oil, filters, coolant, transmission fluid, axle lubrication, brake checks, etc., are provided within the manual, typically based on mileage or operating hours.
Fluid Specifications
Engine Oil Type:
Driveside Diesel Engine Oil (e.g., API CJ-4 or newer equivalent) - specific viscosity grade (e.g., 10W-30 or 15W-40) depends on ambient temperature. Exact specification is in the manual.
Coolant Type:
Ethylene glycol-based engine coolant with corrosion inhibitors (e.g., Hino Long Life Coolant or equivalent). Specific type and concentration (e.g., 50/50 mix) are critical and detailed in the manual.
Transmission Fluid:
Manual transmission fluid (e.g., GL-4 or GL-5 gear oil depending on design) and potentially automatic transmission fluid for AMT variants. Specific specifications and capacities are listed.
Known Issues
Common Wear Items:
As with any heavy-duty truck, common wear items include brakes, clutch components, suspension bushings, air system components (hoses, valves), and exhaust system parts. The manual provides diagnostic and replacement procedures for these.
Troubleshooting Section:
The manual includes a dedicated Troubleshooting section, essential for diagnosing and resolving operational issues effectively.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hino Motors, Ltd., a subsidiary of Toyota Group, known for commercial vehicles.
Model Evolution
Series Context:
The 700 Series represents Hino's heavy-duty truck platform, successor to previous generations, designed for a wide range of vocational applications.
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