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2002 Hino Models FA FB FD FE FF SG Truck Repair Manual

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🏷️ Basic Information Identification Make: Hino Model: FA, FB, FD, FE, FF, SG Trucks Year: 2002 👋 Introduction Market Position Segment: Light-duty commercial trucks Competitive Analysis Competitors: Isuzu NPR series, Mitsubishi Fuso Canter, UD Trucks Quester (earlier models). Key Features Versatility: These Hino models are known for their adaptability to various body styles, making them suitable for diverse commercial applications. Durability: Hino trucks are generally recognized for their robust construction and long service life. Ease Of Repair: Designed with serviceability in mind, simplifying routine maintenance and repairs. 📋 Manual Details Coverage Areas Covered Models: 2002 Hino FA, FB, FD, FE, FF, SG Trucks Page Count Estimated Page Count: N/A (PDF Download - dynamic content) Manual Type Type: Repair Manual / Workshop Manual / Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Diagnostics: Detailed troubleshooting and repair procedures for engine-related issues. Fuel System: Covers fuel injection, pumps, filters, lines, and related components. Lubrication And Cooling: Detailed information on oil systems, water pumps, radiators, thermostats, and cooling fans. Engine Specifications: Provides in-depth technical data for various engine variants used in these models. Transmission And Drivetrain: Covers manual and automatic transmission service, drive shafts, differentials, and axles. Steering System: Detailed procedures for steering gear, linkage, and power steering system maintenance and repair. Suspension And Shocks: Covers front and rear suspension components, shock absorbers, and related adjustments. Brakes: Comprehensive coverage of hydraulic and air brake systems (if applicable), ABS, and parking brake. Electrical System: Includes wiring diagrams, component testing, alternator, starter, battery, lighting, and control modules. Body And Chassis: Covers body panel repair, door mechanisms, interior trim, and chassis frame inspection. Intake And Exhaust: Details on air intake systems, turbochargers (if equipped), and exhaust system components. Procedures Included Routine Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication. Engine Removal Installation: Step-by-step instructions for safely removing and reinstalling the engine. Troubleshooting: Advanced diagnostic procedures for identifying and resolving common and complex issues. Repair Procedures: Detailed, illustrated instructions for specific component repairs and adjustments. Component Overhaul: Information on rebuilding major components like engines, transmissions, and differentials. Technical Depth Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs) and testing procedures for electronic control units (ECUs). Torque Specifications: Essential torque values for all critical fasteners and assembly points. Clearances And Tolerances: Precise measurements for component fit and alignment. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable pages for on-site use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Hino J05C series (common for this era, specific variants apply to each model) Performance Typical Displacement: Approx. 6.4 liters (J05C-TC variants) Typical Horsepower Range: 170-215 HP (depending on specific engine tune and model) Typical Torque Range: 380-480 lb-ft (depending on specific engine tune and model) Fuel System Injection Type: Direct Injection, Common Rail Diesel (CRD) or Electronic Unit Injectors (EUI) depending on specific engine variant. Emission Control: Likely features EGR (Exhaust Gas Recirculation) and possibly early forms of after-treatment depending on market. 🔧 Transmission Standard Type: Manual transmission (e.g., Hino MYY series, Eaton Fuller options for some models) Optional Type: Automatic transmission (e.g., Allison series for some models) Features Gear Ratios: Specific gear ratios will vary by transmission model and vehicle application, detailed in manual. Transmission Fluid Type: Dexron III/VI or equivalent for automatics, SAE 75W-90 or 80W-90 GL-4/GL-5 for manuals (refer to manual for exact specs). 📐 Dimensions Exterior Wheelbase Range: Varies significantly by model (e.g., FA/FB shorter, FD/FE/FF longer). Specifics in manual. Cab Configurations: Typically standard day cabs, with potential for crew cab variants on larger models. Weights Gvwr Range: Class 3-7 GVWR depending on specific FA, FB, FD, FE, FF, SG designation. e.g., 14,500 lbs to 26,000 lbs+. 🛡️ Safety Features Ratings Crash Test Information: Specific crash ratings may not be readily available for commercial trucks of this era; focus is on operational safety. Active Features Braking System: Hydraulic disc front, drum rear; air brakes may be optioned on heavier models. ABS likely standard or optional. Passive Features Seatbelts: Standard three-point seatbelts for driver and passenger. Cab Construction: Reinforced cab structure for driver protection. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette deck, depending on trim and options. Driver Assistance ABS: Anti-lock Braking System likely standard or a common option. Connectivity Diagnostics: OBD-II compliant for emissions diagnostics, though deeper proprietary Hino diagnostic tools may be required for full service. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles or 6 months for diesel engines (refer to manual for exact mileage/hours and oil type). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on operating conditions...
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2002 Hino Models FA FB FD FE FF SG Truck Repair Manual2002 Hino Models FA FB FD FE FF SG Truck Repair Manual2002 Hino Models FA FB FD FE FF SG Truck Repair Manual2002 Hino Models FA FB FD FE FF SG Truck Repair Manual
🏷️ Basic Information
Identification
Make:
Hino
Model:
FA, FB, FD, FE, FF, SG Trucks
Year:
2002
👋 Introduction
Market Position
Segment:
Light-duty commercial trucks
Competitive Analysis
Competitors:
Isuzu NPR series, Mitsubishi Fuso Canter, UD Trucks Quester (earlier models).
Key Features
Versatility:
These Hino models are known for their adaptability to various body styles, making them suitable for diverse commercial applications.
Durability:
Hino trucks are generally recognized for their robust construction and long service life.
Ease Of Repair:
Designed with serviceability in mind, simplifying routine maintenance and repairs.
📋 Manual Details
Coverage Areas
Covered Models:
2002 Hino FA, FB, FD, FE, FF, SG Trucks
Page Count
Estimated Page Count:
N/A (PDF Download - dynamic content)
Manual Type
Type:
Repair Manual / Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Diagnostics:
Detailed troubleshooting and repair procedures for engine-related issues.
Fuel System:
Covers fuel injection, pumps, filters, lines, and related components.
Lubrication And Cooling:
Detailed information on oil systems, water pumps, radiators, thermostats, and cooling fans.
Engine Specifications:
Provides in-depth technical data for various engine variants used in these models.
Transmission And Drivetrain:
Covers manual and automatic transmission service, drive shafts, differentials, and axles.
Steering System:
Detailed procedures for steering gear, linkage, and power steering system maintenance and repair.
Suspension And Shocks:
Covers front and rear suspension components, shock absorbers, and related adjustments.
Brakes:
Comprehensive coverage of hydraulic and air brake systems (if applicable), ABS, and parking brake.
Electrical System:
Includes wiring diagrams, component testing, alternator, starter, battery, lighting, and control modules.
Body And Chassis:
Covers body panel repair, door mechanisms, interior trim, and chassis frame inspection.
Intake And Exhaust:
Details on air intake systems, turbochargers (if equipped), and exhaust system components.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication.
Engine Removal Installation:
Step-by-step instructions for safely removing and reinstalling the engine.
Troubleshooting:
Advanced diagnostic procedures for identifying and resolving common and complex issues.
Repair Procedures:
Detailed, illustrated instructions for specific component repairs and adjustments.
Component Overhaul:
Information on rebuilding major components like engines, transmissions, and differentials.
Technical Depth
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs) and testing procedures for electronic control units (ECUs).
Torque Specifications:
Essential torque values for all critical fasteners and assembly points.
Clearances And Tolerances:
Precise measurements for component fit and alignment.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Printable pages for on-site use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Hino J05C series (common for this era, specific variants apply to each model)
Performance
Typical Displacement:
Approx. 6.4 liters (J05C-TC variants)
Typical Horsepower Range:
170-215 HP (depending on specific engine tune and model)
Typical Torque Range:
380-480 lb-ft (depending on specific engine tune and model)
Fuel System
Injection Type:
Direct Injection, Common Rail Diesel (CRD) or Electronic Unit Injectors (EUI) depending on specific engine variant.
Emission Control:
Likely features EGR (Exhaust Gas Recirculation) and possibly early forms of after-treatment depending on market.
🔧 Transmission
Standard
Type:
Manual transmission (e.g., Hino MYY series, Eaton Fuller options for some models)
Optional
Type:
Automatic transmission (e.g., Allison series for some models)
Features
Gear Ratios:
Specific gear ratios will vary by transmission model and vehicle application, detailed in manual.
Transmission Fluid Type:
Dexron III/VI or equivalent for automatics, SAE 75W-90 or 80W-90 GL-4/GL-5 for manuals (refer to manual for exact specs).
📐 Dimensions
Exterior
Wheelbase Range:
Varies significantly by model (e.g., FA/FB shorter, FD/FE/FF longer). Specifics in manual.
Cab Configurations:
Typically standard day cabs, with potential for crew cab variants on larger models.
Weights
Gvwr Range:
Class 3-7 GVWR depending on specific FA, FB, FD, FE, FF, SG designation. e.g., 14,500 lbs to 26,000 lbs+.
🛡️ Safety Features
Ratings
Crash Test Information:
Specific crash ratings may not be readily available for commercial trucks of this era; focus is on operational safety.
Active Features
Braking System:
Hydraulic disc front, drum rear; air brakes may be optioned on heavier models. ABS likely standard or optional.
Passive Features
Seatbelts:
Standard three-point seatbelts for driver and passenger.
Cab Construction:
Reinforced cab structure for driver protection.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette deck, depending on trim and options.
Driver Assistance
ABS:
Anti-lock Braking System likely standard or a common option.
Connectivity
Diagnostics:
OBD-II compliant for emissions diagnostics, though deeper proprietary Hino diagnostic tools may be required for full service.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6 months for diesel engines (refer to manual for exact mileage/hours and oil type).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on operating conditions (refer to manual).
Fuel Filter Replacement:
Every 10,000 - 20,000 miles, critical for diesel engine longevity (refer to manual).
Fluid Specifications
Engine Oil Type:
API CH-4 or CI-4 rated synthetic or semi-synthetic diesel engine oil, SAE 10W-30 or 15W-40 commonly recommended (refer to manual for exact viscosity and API rating).
Coolant Type:
Hino Long Life Coolant (HLLC) or a compatible OAT (Organic Acid Technology) coolant, typically a 50/50 mix with deionized water.
Known Issues
Egr System:
Potential for EGR valve clogging or failure, leading to reduced performance and emissions issues.
Injector Problems:
Diesel injector issues can arise from poor fuel quality or wear, impacting fuel efficiency and power.
Turbocharger Wear:
With high mileage, turbocharger seals or bearings can wear, causing oil consumption or loss of boost.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation.
Model Evolution
Hino Light Duty Trucks:
The FA, FB, FD, FE, FF, and SG series represent Hino's long-standing presence in the light to medium-duty commercial truck market, evolving through various generations focused on reliability and efficiency.
Production
Production Period:
These specific models and configurations are representative of Hino's offerings around the turn of the millennium.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Hino trucks consistently receive positive reviews for reliability and cost-effectiveness in the commercial sector. Specific awards for these model years are not broadly publicized.
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