2002 Hino Models FA FB FD FE FF SG Truck Repair Manual
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🏷️ Basic Information Identification Make: Hino Model: FA, FB, FD, FE, FF, SG Trucks Year: 2002 👋 Introduction Market Position Segment: Light-duty commercial trucks Competitive Analysis Competitors: Isuzu NPR series, Mitsubishi Fuso Canter, UD Trucks Quester (earlier models). Key Features Versatility: These Hino models are known for their adaptability to various body styles, making them suitable for diverse commercial applications. Durability: Hino trucks are generally recognized for their robust construction and long service life. Ease Of Repair: Designed with serviceability in mind, simplifying routine maintenance and repairs. 📋 Manual Details Coverage Areas Covered Models: 2002 Hino FA, FB, FD, FE, FF, SG Trucks Page Count Estimated Page Count: N/A (PDF Download - dynamic content) Manual Type Type: Repair Manual / Workshop Manual / Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Diagnostics: Detailed troubleshooting and repair procedures for engine-related issues. Fuel System: Covers fuel injection, pumps, filters, lines, and related components. Lubrication And Cooling: Detailed information on oil systems, water pumps, radiators, thermostats, and cooling fans. Engine Specifications: Provides in-depth technical data for various engine variants used in these models. Transmission And Drivetrain: Covers manual and automatic transmission service, drive shafts, differentials, and axles. Steering System: Detailed procedures for steering gear, linkage, and power steering system maintenance and repair. Suspension And Shocks: Covers front and rear suspension components, shock absorbers, and related adjustments. Brakes: Comprehensive coverage of hydraulic and air brake systems (if applicable), ABS, and parking brake. Electrical System: Includes wiring diagrams, component testing, alternator, starter, battery, lighting, and control modules. Body And Chassis: Covers body panel repair, door mechanisms, interior trim, and chassis frame inspection. Intake And Exhaust: Details on air intake systems, turbochargers (if equipped), and exhaust system components. Procedures Included Routine Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication. Engine Removal Installation: Step-by-step instructions for safely removing and reinstalling the engine. Troubleshooting: Advanced diagnostic procedures for identifying and resolving common and complex issues. Repair Procedures: Detailed, illustrated instructions for specific component repairs and adjustments. Component Overhaul: Information on rebuilding major components like engines, transmissions, and differentials. Technical Depth Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs) and testing procedures for electronic control units (ECUs). Torque Specifications: Essential torque values for all critical fasteners and assembly points. Clearances And Tolerances: Precise measurements for component fit and alignment. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable pages for on-site use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Hino J05C series (common for this era, specific variants apply to each model) Performance Typical Displacement: Approx. 6.4 liters (J05C-TC variants) Typical Horsepower Range: 170-215 HP (depending on specific engine tune and model) Typical Torque Range: 380-480 lb-ft (depending on specific engine tune and model) Fuel System Injection Type: Direct Injection, Common Rail Diesel (CRD) or Electronic Unit Injectors (EUI) depending on specific engine variant. Emission Control: Likely features EGR (Exhaust Gas Recirculation) and possibly early forms of after-treatment depending on market. 🔧 Transmission Standard Type: Manual transmission (e.g., Hino MYY series, Eaton Fuller options for some models) Optional Type: Automatic transmission (e.g., Allison series for some models) Features Gear Ratios: Specific gear ratios will vary by transmission model and vehicle application, detailed in manual. Transmission Fluid Type: Dexron III/VI or equivalent for automatics, SAE 75W-90 or 80W-90 GL-4/GL-5 for manuals (refer to manual for exact specs). 📐 Dimensions Exterior Wheelbase Range: Varies significantly by model (e.g., FA/FB shorter, FD/FE/FF longer). Specifics in manual. Cab Configurations: Typically standard day cabs, with potential for crew cab variants on larger models. Weights Gvwr Range: Class 3-7 GVWR depending on specific FA, FB, FD, FE, FF, SG designation. e.g., 14,500 lbs to 26,000 lbs+. 🛡️ Safety Features Ratings Crash Test Information: Specific crash ratings may not be readily available for commercial trucks of this era; focus is on operational safety. Active Features Braking System: Hydraulic disc front, drum rear; air brakes may be optioned on heavier models. ABS likely standard or optional. Passive Features Seatbelts: Standard three-point seatbelts for driver and passenger. Cab Construction: Reinforced cab structure for driver protection. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette deck, depending on trim and options. Driver Assistance ABS: Anti-lock Braking System likely standard or a common option. Connectivity Diagnostics: OBD-II compliant for emissions diagnostics, though deeper proprietary Hino diagnostic tools may be required for full service. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles or 6 months for diesel engines (refer to manual for exact mileage/hours and oil type). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on operating conditions...
These Hino models are known for their adaptability to various body styles, making them suitable for diverse commercial applications.
Durability:
Hino trucks are generally recognized for their robust construction and long service life.
Ease Of Repair:
Designed with serviceability in mind, simplifying routine maintenance and repairs.
📋 Manual Details
Coverage Areas
Covered Models:
2002 Hino FA, FB, FD, FE, FF, SG Trucks
Page Count
Estimated Page Count:
N/A (PDF Download - dynamic content)
Manual Type
Type:
Repair Manual / Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Diagnostics:
Detailed troubleshooting and repair procedures for engine-related issues.
Fuel System:
Covers fuel injection, pumps, filters, lines, and related components.
Lubrication And Cooling:
Detailed information on oil systems, water pumps, radiators, thermostats, and cooling fans.
Engine Specifications:
Provides in-depth technical data for various engine variants used in these models.
Transmission And Drivetrain:
Covers manual and automatic transmission service, drive shafts, differentials, and axles.
Steering System:
Detailed procedures for steering gear, linkage, and power steering system maintenance and repair.
Suspension And Shocks:
Covers front and rear suspension components, shock absorbers, and related adjustments.
Brakes:
Comprehensive coverage of hydraulic and air brake systems (if applicable), ABS, and parking brake.
Electrical System:
Includes wiring diagrams, component testing, alternator, starter, battery, lighting, and control modules.
Body And Chassis:
Covers body panel repair, door mechanisms, interior trim, and chassis frame inspection.
Intake And Exhaust:
Details on air intake systems, turbochargers (if equipped), and exhaust system components.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication.
Engine Removal Installation:
Step-by-step instructions for safely removing and reinstalling the engine.
Troubleshooting:
Advanced diagnostic procedures for identifying and resolving common and complex issues.
Repair Procedures:
Detailed, illustrated instructions for specific component repairs and adjustments.
Component Overhaul:
Information on rebuilding major components like engines, transmissions, and differentials.
Technical Depth
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs) and testing procedures for electronic control units (ECUs).
Torque Specifications:
Essential torque values for all critical fasteners and assembly points.
Clearances And Tolerances:
Precise measurements for component fit and alignment.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Printable pages for on-site use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Hino J05C series (common for this era, specific variants apply to each model)
Performance
Typical Displacement:
Approx. 6.4 liters (J05C-TC variants)
Typical Horsepower Range:
170-215 HP (depending on specific engine tune and model)
Typical Torque Range:
380-480 lb-ft (depending on specific engine tune and model)
Fuel System
Injection Type:
Direct Injection, Common Rail Diesel (CRD) or Electronic Unit Injectors (EUI) depending on specific engine variant.
Emission Control:
Likely features EGR (Exhaust Gas Recirculation) and possibly early forms of after-treatment depending on market.
🔧 Transmission
Standard
Type:
Manual transmission (e.g., Hino MYY series, Eaton Fuller options for some models)
Optional
Type:
Automatic transmission (e.g., Allison series for some models)
Features
Gear Ratios:
Specific gear ratios will vary by transmission model and vehicle application, detailed in manual.
Transmission Fluid Type:
Dexron III/VI or equivalent for automatics, SAE 75W-90 or 80W-90 GL-4/GL-5 for manuals (refer to manual for exact specs).
📐 Dimensions
Exterior
Wheelbase Range:
Varies significantly by model (e.g., FA/FB shorter, FD/FE/FF longer). Specifics in manual.
Cab Configurations:
Typically standard day cabs, with potential for crew cab variants on larger models.
Weights
Gvwr Range:
Class 3-7 GVWR depending on specific FA, FB, FD, FE, FF, SG designation. e.g., 14,500 lbs to 26,000 lbs+.
🛡️ Safety Features
Ratings
Crash Test Information:
Specific crash ratings may not be readily available for commercial trucks of this era; focus is on operational safety.
Active Features
Braking System:
Hydraulic disc front, drum rear; air brakes may be optioned on heavier models. ABS likely standard or optional.
Passive Features
Seatbelts:
Standard three-point seatbelts for driver and passenger.
Cab Construction:
Reinforced cab structure for driver protection.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette deck, depending on trim and options.
Driver Assistance
ABS:
Anti-lock Braking System likely standard or a common option.
Connectivity
Diagnostics:
OBD-II compliant for emissions diagnostics, though deeper proprietary Hino diagnostic tools may be required for full service.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6 months for diesel engines (refer to manual for exact mileage/hours and oil type).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on operating conditions (refer to manual).
Fuel Filter Replacement:
Every 10,000 - 20,000 miles, critical for diesel engine longevity (refer to manual).
Fluid Specifications
Engine Oil Type:
API CH-4 or CI-4 rated synthetic or semi-synthetic diesel engine oil, SAE 10W-30 or 15W-40 commonly recommended (refer to manual for exact viscosity and API rating).
Coolant Type:
Hino Long Life Coolant (HLLC) or a compatible OAT (Organic Acid Technology) coolant, typically a 50/50 mix with deionized water.
Known Issues
Egr System:
Potential for EGR valve clogging or failure, leading to reduced performance and emissions issues.
Injector Problems:
Diesel injector issues can arise from poor fuel quality or wear, impacting fuel efficiency and power.
Turbocharger Wear:
With high mileage, turbocharger seals or bearings can wear, causing oil consumption or loss of boost.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation.
Model Evolution
Hino Light Duty Trucks:
The FA, FB, FD, FE, FF, and SG series represent Hino's long-standing presence in the light to medium-duty commercial truck market, evolving through various generations focused on reliability and efficiency.
Production
Production Period:
These specific models and configurations are representative of Hino's offerings around the turn of the millennium.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Hino trucks consistently receive positive reviews for reliability and cost-effectiveness in the commercial sector. Specific awards for these model years are not broadly publicized.
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