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Hisun 500-700 ATV Workshop Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Hisun Model: 500-700 ATV Product Type: Workshop Service Repair Manual Availability: PDF Download 👋 Introduction Market Position Target Audience: Hisun ATV owners and independent repair shops Value Proposition: Inexpensive way to keep vehicle working properly, empowers DIY repairs Competitive Analysis Benefit Over Dealership: Cost savings on labor and specialized tools Benefit Over Generic Manuals: Factory-specific detail and accuracy Key Features Completeness: 100% complete and intact Detail Level: Detailed illustrations and step-by-step instructions based on complete disassembly Accessibility: Downloadable PDF compatible with multiple operating systems 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Page Count: Undetermined (Factory Manual - typically extensive) Compatibility: All PC based Windows operating systems and Mac Printability: All pages are printable 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, and repair procedures Transmission: Service, repair, and adjustment of transmission components Drivetrain: Axles, differentials, CV joints, and final drive service Suspension: Front and rear suspension component service, alignment, and shock/strut replacement Brakes: Brake system diagnostics, caliper and master cylinder service, pad/shoe replacement, fluid bleeding Electrical System: Wiring diagrams, component testing, charging system, ignition system, lighting Fuel System: Fuel pump, injectors, carburetor (if applicable), fuel tank and line service Cooling System: Radiator, fan, thermostat, water pump, coolant specifications and flushing Exhaust System: Muffler, exhaust pipe service and replacement Steering: Steering column, tie rods, and steering rack/gearbox service Body And Frame: Panel removal/installation, chassis inspection, and bodywork repair guidance Wheels And Tires: Tire pressure, rotation, replacement, and wheel specifications Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic charts, common issues, and step-by-step troubleshooting guides Repair: Detailed instructions for component repair and replacement Disassembly Assembly: Complete disassembly and reassembly of major vehicle components Specifications: Torque specifications, clearances, fluid capacities, and adjustment procedures Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis Diagnostic Charts: Systematic approach to identifying and resolving mechanical and electrical faults Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds) User Suitability: Suitable for both DIY enthusiasts and experienced professional mechanics Illustrations Diagrams: Hundreds of detailed illustrations and photographs Instruction Style: Step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (standard for quality PDFs) Print Quality Resolution: High (suitable for clear reproduction of text and images) Image Clarity: Excellent (for detailed repair illustrations) Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Assumed Liquid-Cooled, 4-Stroke (common for Hisun 500-700cc ATVs) Displacement Range: 500cc to 700cc (specifics vary by model variant) Bore X Stroke: Varies by specific 500cc or 700cc engine variant (detailed in manual) Compression Ratio: Varies by specific engine variant (detailed in manual) Performance Horsepower: Varies by specific engine variant (detailed in manual, likely 30-50 HP range) Torque: Varies by specific engine variant (detailed in manual) Fuel System Fuel Delivery: Likely Electronic Fuel Injection (EFI) for modern models, or Carburetor for older variants (manual will specify) Fuel Type: Unleaded Gasoline (specified in manual) Fuel Tank Capacity: Varies by model (specified in manual) 🔧 Transmission Standard Transmission Type: Automatic Transmission with CVT (Continuously Variable Transmission) is common for Hisun ATVs Drive Modes: Likely 2WD/4WD selectable with High/Low range Gear Reduction: Refer to specific model data within the manual Features Clutch Type: CVT clutch system (primary and secondary clutches) Transmission Fluid Type: Specific CVT fluid type and capacity will be detailed in the manual 📐 Dimensions Exterior Length: Varies by model (detailed in manual) Width: Varies by model (detailed in manual) Height: Varies by model (detailed in manual) Wheelbase: Varies by model (detailed in manual) Weights Curb Weight: Varies by model (detailed in manual, likely 500-700 lbs) Towing Capacity: Varies by model (detailed in manual, often around 500-1000 lbs for this class) Payload Capacity: Varies by model (detailed in manual) 🛡️ Safety Features Ratings Atv Safety Standards: Adherence to industry safety standards (e.g., ANSI, relevant regional regulations - manual may reference) Active Features Braking System: Hydraulic disc brakes, front and rear (detailed specifications in manual) Lighting: Headlights, taillights, brake lights (wiring and bulb specifications in manual) Passive Features Handlebars: Ergonomic design for control and comfort Footwells: With integrated heel guards for protection Throttle Governor: Potentially adjustable for newer riders (check manual for presence/adjustment) 💡 Technology Features Infotainment Dashboard Display: Likely digital or analog gauges for speed, RPM, fuel level, 4WD indicator, gear indicator (detailed in manual) Driver Assistance Engine Management: ECU (Engine Control Unit) for EFI models, diagnostic port for fault code retrieval (covered in manual) Ignition System: CDI (Capacitor Discharge Ignition) or similar electronic ignition (detailed in manual) Connectivity Charging System: Alternator/stator and battery system (service and testing procedures in manual) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or 6 months (specific to be confirmed in manual) Air...
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Type: Atv
Vendor:
Sku: 56808
Collections: ALL ATV

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Tags: 500 700 Atv Hisun
Hisun 500-700 ATV Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Hisun
Model:
500-700 ATV
Product Type:
Workshop Service Repair Manual
Availability:
PDF Download
👋 Introduction
Market Position
Target Audience:
Hisun ATV owners and independent repair shops
Value Proposition:
Inexpensive way to keep vehicle working properly, empowers DIY repairs
Competitive Analysis
Benefit Over Dealership:
Cost savings on labor and specialized tools
Benefit Over Generic Manuals:
Factory-specific detail and accuracy
Key Features
Completeness:
100% complete and intact
Detail Level:
Detailed illustrations and step-by-step instructions based on complete disassembly
Accessibility:
Downloadable PDF compatible with multiple operating systems
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Page Count:
Undetermined (Factory Manual - typically extensive)
Compatibility:
All PC based Windows operating systems and Mac
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, and repair procedures
Transmission:
Service, repair, and adjustment of transmission components
Drivetrain:
Axles, differentials, CV joints, and final drive service
Suspension:
Front and rear suspension component service, alignment, and shock/strut replacement
Brakes:
Brake system diagnostics, caliper and master cylinder service, pad/shoe replacement, fluid bleeding
Electrical System:
Wiring diagrams, component testing, charging system, ignition system, lighting
Fuel System:
Fuel pump, injectors, carburetor (if applicable), fuel tank and line service
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications and flushing
Exhaust System:
Muffler, exhaust pipe service and replacement
Steering:
Steering column, tie rods, and steering rack/gearbox service
Body And Frame:
Panel removal/installation, chassis inspection, and bodywork repair guidance
Wheels And Tires:
Tire pressure, rotation, replacement, and wheel specifications
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic charts, common issues, and step-by-step troubleshooting guides
Repair:
Detailed instructions for component repair and replacement
Disassembly Assembly:
Complete disassembly and reassembly of major vehicle components
Specifications:
Torque specifications, clearances, fluid capacities, and adjustment procedures
Wiring Diagrams:
Comprehensive electrical schematics for easy diagnosis
Diagnostic Charts:
Systematic approach to identifying and resolving mechanical and electrical faults
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds)
User Suitability:
Suitable for both DIY enthusiasts and experienced professional mechanics
Illustrations Diagrams:
Hundreds of detailed illustrations and photographs
Instruction Style:
Step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (standard for quality PDFs)
Print Quality
Resolution:
High (suitable for clear reproduction of text and images)
Image Clarity:
Excellent (for detailed repair illustrations)
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Assumed Liquid-Cooled, 4-Stroke (common for Hisun 500-700cc ATVs)
Displacement Range:
500cc to 700cc (specifics vary by model variant)
Bore X Stroke:
Varies by specific 500cc or 700cc engine variant (detailed in manual)
Compression Ratio:
Varies by specific engine variant (detailed in manual)
Performance
Horsepower:
Varies by specific engine variant (detailed in manual, likely 30-50 HP range)
Torque:
Varies by specific engine variant (detailed in manual)
Fuel System
Fuel Delivery:
Likely Electronic Fuel Injection (EFI) for modern models, or Carburetor for older variants (manual will specify)
Fuel Type:
Unleaded Gasoline (specified in manual)
Fuel Tank Capacity:
Varies by model (specified in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic Transmission with CVT (Continuously Variable Transmission) is common for Hisun ATVs
Drive Modes:
Likely 2WD/4WD selectable with High/Low range
Gear Reduction:
Refer to specific model data within the manual
Features
Clutch Type:
CVT clutch system (primary and secondary clutches)
Transmission Fluid Type:
Specific CVT fluid type and capacity will be detailed in the manual
📐 Dimensions
Exterior
Length:
Varies by model (detailed in manual)
Width:
Varies by model (detailed in manual)
Height:
Varies by model (detailed in manual)
Wheelbase:
Varies by model (detailed in manual)
Weights
Curb Weight:
Varies by model (detailed in manual, likely 500-700 lbs)
Towing Capacity:
Varies by model (detailed in manual, often around 500-1000 lbs for this class)
Payload Capacity:
Varies by model (detailed in manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to industry safety standards (e.g., ANSI, relevant regional regulations - manual may reference)
Active Features
Braking System:
Hydraulic disc brakes, front and rear (detailed specifications in manual)
Lighting:
Headlights, taillights, brake lights (wiring and bulb specifications in manual)
Passive Features
Handlebars:
Ergonomic design for control and comfort
Footwells:
With integrated heel guards for protection
Throttle Governor:
Potentially adjustable for newer riders (check manual for presence/adjustment)
💡 Technology Features
Infotainment
Dashboard Display:
Likely digital or analog gauges for speed, RPM, fuel level, 4WD indicator, gear indicator (detailed in manual)
Driver Assistance
Engine Management:
ECU (Engine Control Unit) for EFI models, diagnostic port for fault code retrieval (covered in manual)
Ignition System:
CDI (Capacitor Discharge Ignition) or similar electronic ignition (detailed in manual)
Connectivity
Charging System:
Alternator/stator and battery system (service and testing procedures in manual)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 6 months (specific to be confirmed in manual)
Air Filter Inspection:
Frequent inspection recommended, especially in dusty conditions (detailed in manual)
Spark Plug Replacement:
Refer to manual for specific mileage or hour intervals
Brake Fluid Flush:
Typically every 2 years (specified in manual)
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 20W-50, API SG or higher (specific grade and API rating in manual)
Engine Oil Capacity:
Varies by model (detailed in manual, likely 2-3 quarts)
Coolant Type:
Ethylene Glycol based, permanent type antifreeze (specific color and type in manual)
Brake Fluid Type:
DOT 3 or DOT 4 (specified in manual)
Known Issues
Common Wear Items:
CV joint boots, brake pads, tires, suspension bushings (manual provides guidance on inspection and replacement)
Electrical Gremlins:
Some ownership experiences suggest potential for minor electrical connection issues, which this manual's wiring diagrams would address.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hisun Motors Corp. is a Chinese manufacturer with a global presence in powersports vehicles.
Model Evolution
Development Focus:
Hisun ATVs are typically designed for utility and recreational use, offering a balance of performance and value.
Common Platforms:
The 500-700cc ATV platform is a popular segment for many manufacturers, indicating Hisun's focus on a core market.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Not specifically detailed for this manual, but Hisun aims for value and utility in the competitive ATV market.
Ratings
Manual Quality Rating:
High (due to factory origin, detailed illustrations, and comprehensive coverage)
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