The Holden Rodeo, specifically the RA Series (Second Generation) produced between 2003 and 2008, represents a robust and versatile light commercial vehicle. Built on the Isuzu D-Max platform, this utility vehicle was known for its durability and capability, serving a wide range of needs from commercial work to personal transport. Available in various cab configurations including Single Cab, Extended Cab, and Crew Cab, and offering both rear-wheel drive and four-wheel drive options, the Rodeo was equipped with a range of engines, including petrol and diesel variants, to suit different demands. Its market success in Australia highlighted its reputation as a reliable workhorse. This comprehensive workshop repair service manual provides detailed guidance for the maintenance and repair of your Holden Rodeo. It covers an extensive array of systems, including engine mechanical and management, manual and automatic transmissions, drivetrain, suspension, steering, brakes, electrical systems, bodywork, and HVAC. The manual offers step-by-step instructions for routine maintenance, troubleshooting common issues, and complete component overhaul, along with diagnostic procedures and safety precautions. It is designed to empower both professional technicians and knowledgeable DIY enthusiasts to perform repairs with confidence, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Holden Model: Rodeo Generation Code: RA Series (Second Generation) Production Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Target Audience: Mechanical technicians and knowledgeable DIY enthusiasts looking for authoritative repair information. Competitive Analysis Comparison To Dealer Manuals: Contains many specifications and procedures comparable to those found in authorized dealer service departments. Key Features Safety Emphasis: Highlights specific safety precautions and the importance of using safety equipment and proper tools like torque wrenches. Special Tool Identification: Identifies and illustrates recommended or required special tools with Holden Rodeo specific tool numbers. Information Reliability: Stated to provide the most reliable information and be a complete service manual. Diy Benefit: Enables owners to perform repairs themselves, saving money on labor and overhead costs. Professional Outcome: Aims to empower owners to perform repairs like professional automotive technicians. Warning Symbols: Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to denote important information. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and overhaul of Holden Rodeo 2003-2008 models. Specific Systems: Engine, transmission, fuel system, ignition system, lubrication system, exhaust system, electrical system, bodywork, HVAC, brakes, steering, suspension, driveline. Page Count Estimated Page Count: Variable (typical for workshop manuals of this era, likely 1000+ pages). Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair, including cylinder head, pistons, crankshaft, camshaft, timing components. Engine Management: Coverage of fuel injection systems, ignition timing, emissions control, and diagnostic procedures. Transmission Manual: Repair and overhaul of manual transmissions, including clutch operation, gear selection, and component replacement. Transmission Automatic: Information on automatic transmission operation, maintenance, and common repair procedures. Drivetrain: Procedures for front and rear differentials, driveshafts, CV joints, and transfer case (if applicable). Suspension Steering: Diagnosis and repair of front and rear suspension components, steering system, power steering, and alignment specifications. Brakes: Front and rear brake system service, including disc and drum brake procedures, hydraulic system maintenance, and ABS (if equipped). Electrical System: Comprehensive wiring diagrams, component testing, charging system, starting system, lighting, and accessory circuits. Body Chassis: Body panel repair, door mechanisms, glass replacement, interior trim, and chassis component inspection. Heating Ventilation Air Conditioning: HVAC system diagnosis and repair, refrigerant handling, and component replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, tire rotation, spark plug replacement, and general inspection procedures. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common mechanical and electrical issues. Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostics: Methods for diagnosing engine performance, electrical faults, and other operational issues. Proprietary Components: Includes instructions for proprietary components with references to respective component manufacturer guidelines. Technical Depth Depth: Detailed enough for professional technicians, covering complex engine and transmission rebuilds, as well as routine servicing and diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF format, allowing for quick information retrieval. Print Quality Printability: Yes, printable. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 2.4L (C24SE) and 3.2L V6 (6VD1) petrol engines, and potentially 2.8L (4JA1) and 3.0L (4JJ1) Isuzu diesel engines depending on market and specific configuration. Performance Horsepower Range: Varies by engine; typically 128-145 hp for 2.4L, 177-205 hp for 3.2L V6, and 95-130 hp for diesel variants. Torque Range: Varies by engine; typically 154-165 lb-ft for 2.4L, 192-207 lb-ft for 3.2L V6, and 177-210 lb-ft for diesel variants. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol engines, direct injection or indirect injection...