Holden Rodeo RA 03-06 Workshop Service Repair Manual
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Basic Information Identification Make: Holden Model: Rodeo Generation: RA Model Years Covered: 2003-2006 Codes Engine Code 1: 4JA1 Engine Code 2: 4JH1-TC Engine Code 3: 6VE1 Engine Code 4: C24SE Introduction Market Position Vehicle Segment: Compact to Mid-size Pickup Truck / Utility Vehicle Competitive Analysis Key Competitors: Toyota Hilux, Nissan Navara, Mitsubishi Triton, Ford Ranger Key Features Design Philosophy: Rugged utility vehicle focused on durability, practicality, and off-road capability. Target Audience: Tradespeople, adventurers, families seeking a versatile and capable vehicle. Manual Details Coverage Areas Comprehensive Coverage: Yes Page Count Estimated Page Count: Likely over 1000 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, overhaul, diagnostics, and repair for all specified engines. Fuel System: Fuel injection systems, fuel pumps, injectors, lines, filters, and diagnostic procedures. Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications, and fan operation. Start System: Starter motor, battery, ignition system components, and related wiring. Charge System: Alternator, regulator, battery charging systems, and related circuits. Clutch: Clutch assembly, master cylinder, slave cylinder, hydraulic lines, and adjustment procedures. Manual Transmission: Gearbox disassembly, assembly, maintenance, repair, and fluid specifications. Automatic Transmission: Automatic transmission overhaul, maintenance, fluid type, and diagnostic procedures. Transfer Case: Four-wheel drive system operation, maintenance, and repair. Propeller Shaft: Drive shaft removal, installation, balancing, and universal joint servicing. Front Axle: Front differential, axle shafts, CV joints, and hub assembly maintenance and repair. Rear Axle: Rear differential, axle shafts, and bearing servicing. Front Suspension: Suspension components, steering knuckles, control arms, springs, shock absorbers, and alignment specifications. Rear Suspension: Rear axle housing, leaf springs (if applicable), shock absorbers, and related components. Brake System: Disc and drum brake service, hydraulic system, ABS (if equipped), parking brake, and fluid specifications. Steering: Power steering system, steering gear/rack, tie rods, and steering column components. Body Electrical: Lighting, wipers, horn, power windows, central locking, and interior electrical components. Body: Body panel removal/installation, doors, windows, bumpers, interior trim, and structural components. A C System: Air conditioning system operation, refrigerant handling, component replacement, and leak testing. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, and lubrication. Diagnostics: Troubleshooting guides, symptom-based diagnostics, and diagnostic trouble codes (DTCs) where applicable. Repair Procedures: Step-by-step instructions for component removal, overhaul, and installation. Specifications: Detailed service specifications and torque settings for all major components. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Detail Level: Step-by-step instructions with hundreds of photos and illustrations, suitable for both DIYers and professional mechanics. Manual Specifications File Format File Type: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Engine Specifications Primary Engine Engine 1 Code: 4JA1 Engine 1 Type: 2.5L (2499cc) 4-Cylinder Turbo Diesel Engine 2 Code: 4JH1-TC Engine 2 Type: 3.0L (2999cc) 4-Cylinder Turbo Diesel Common Rail Engine 3 Code: 6VE1 Engine 3 Type: 3.5L (3475cc) V6 Petrol (24 Valve DOHC) Engine 4 Code: C24SE Engine 4 Type: 2.4L (2384cc) 4-Cylinder Petrol (16 Valve SOHC) Performance Horsepower Range: Approx. 115-130 hp for diesel, 150-175 hp for V6 petrol (specifics vary by engine and tune). Torque Range: Approx. 200-250 lb-ft for diesel, 180-200 lb-ft for V6 petrol (specifics vary by engine and tune). Fuel System Fuel Injection Type: Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for 4JH1-TC diesel, indirect injection for 4JA1 diesel. Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic (typically for V6 petrol models) Features Drivetrain Options: 2WD (RWD) and 4WD (Part-time 4x4 with selectable transfer case) Dimensions Exterior Body Styles: Single Cab Chassis, Dual Cab Utility Weights Towing Capacity: Varies by configuration, typically around 2000-2500 kg (braked). Payload Capacity: Varies by configuration, typically around 700-1000 kg. Safety Features Ratings Crash Test Data: Refer to specific model year ANCAP or equivalent ratings. Generally considered a robust utility vehicle. Active Features Active Safety Features: ABS (Anti-lock Braking System) often standard on higher trims or optional. Passive Features Passive Safety Features: Driver and passenger airbags (standard or optional depending on trim and market). Technology Features Infotainment Infotainment System: Basic AM/FM radio with CD player, often with optional premium audio or auxiliary inputs. Driver Assistance Driver Assistance Features: Limited by modern standards; ABS was the primary advanced feature. No advanced electronic driver aids like adaptive cruise control or lane keeping assist. Connectivity Connectivity Options: Primarily focused on audio connectivity (e.g., CD player). Bluetooth or USB connectivity would be aftermarket additions. Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months (refer to specific engine and oil type). Major Service Interval: Includes timing...
Gearbox disassembly, assembly, maintenance, repair, and fluid specifications.
Automatic Transmission:
Automatic transmission overhaul, maintenance, fluid type, and diagnostic procedures.
Transfer Case:
Four-wheel drive system operation, maintenance, and repair.
Propeller Shaft:
Drive shaft removal, installation, balancing, and universal joint servicing.
Front Axle:
Front differential, axle shafts, CV joints, and hub assembly maintenance and repair.
Rear Axle:
Rear differential, axle shafts, and bearing servicing.
Front Suspension:
Suspension components, steering knuckles, control arms, springs, shock absorbers, and alignment specifications.
Rear Suspension:
Rear axle housing, leaf springs (if applicable), shock absorbers, and related components.
Brake System:
Disc and drum brake service, hydraulic system, ABS (if equipped), parking brake, and fluid specifications.
Steering:
Power steering system, steering gear/rack, tie rods, and steering column components.
Body Electrical:
Lighting, wipers, horn, power windows, central locking, and interior electrical components.
Body:
Body panel removal/installation, doors, windows, bumpers, interior trim, and structural components.
A C System:
Air conditioning system operation, refrigerant handling, component replacement, and leak testing.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, and lubrication.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, and diagnostic trouble codes (DTCs) where applicable.
Repair Procedures:
Step-by-step instructions for component removal, overhaul, and installation.
Specifications:
Detailed service specifications and torque settings for all major components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Step-by-step instructions with hundreds of photos and illustrations, suitable for both DIYers and professional mechanics.
Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine 1 Code:
4JA1
Engine 1 Type:
2.5L (2499cc) 4-Cylinder Turbo Diesel
Engine 2 Code:
4JH1-TC
Engine 2 Type:
3.0L (2999cc) 4-Cylinder Turbo Diesel Common Rail
Engine 3 Code:
6VE1
Engine 3 Type:
3.5L (3475cc) V6 Petrol (24 Valve DOHC)
Engine 4 Code:
C24SE
Engine 4 Type:
2.4L (2384cc) 4-Cylinder Petrol (16 Valve SOHC)
Performance
Horsepower Range:
Approx. 115-130 hp for diesel, 150-175 hp for V6 petrol (specifics vary by engine and tune).
Torque Range:
Approx. 200-250 lb-ft for diesel, 180-200 lb-ft for V6 petrol (specifics vary by engine and tune).
Fuel System
Fuel Injection Type:
Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for 4JH1-TC diesel, indirect injection for 4JA1 diesel.
Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic (typically for V6 petrol models)
Features
Drivetrain Options:
2WD (RWD) and 4WD (Part-time 4x4 with selectable transfer case)
Dimensions
Exterior
Body Styles:
Single Cab Chassis, Dual Cab Utility
Weights
Towing Capacity:
Varies by configuration, typically around 2000-2500 kg (braked).
Payload Capacity:
Varies by configuration, typically around 700-1000 kg.
Safety Features
Ratings
Crash Test Data:
Refer to specific model year ANCAP or equivalent ratings. Generally considered a robust utility vehicle.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) often standard on higher trims or optional.
Passive Features
Passive Safety Features:
Driver and passenger airbags (standard or optional depending on trim and market).
Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with CD player, often with optional premium audio or auxiliary inputs.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; ABS was the primary advanced feature. No advanced electronic driver aids like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
Primarily focused on audio connectivity (e.g., CD player). Bluetooth or USB connectivity would be aftermarket additions.
Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months (refer to specific engine and oil type).
Major Service Interval:
Includes timing belt (if applicable), spark plugs, fuel filters, etc., usually around 60,000-100,000 km.
Fluid Specifications
Engine Oil Specification:
Diesel: API CI-4 or equivalent (e.g., 5W-30, 15W-40). Petrol: API SM/SN or equivalent (e.g., 5W-30, 10W-40). Refer to manual for precise grades.
Transmission Fluid Manual:
API GL-4 or GL-5, viscosity typically 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III or equivalent.
Coolant Specification:
Ethylene Glycol based coolant, typically red or green (consult manual for specific type).
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Problems Diesel:
Injectors, glow plugs, turbocharger issues (particularly on higher mileage units), EGR system clogging.
Common Problems Petrol:
Ignition coil issues, occasional overheating, minor oil leaks.
Common Problems Chassis Suspension:
Worn ball joints and control arm bushes, sway bar links, rust on chassis in some environments.
Vehicle History
Brand Heritage
Holden Legacy:
Holden has a long history in Australia as a manufacturer of robust and capable vehicles, often rebadging Isuzu or other GM products.
Model Evolution
Isuzu Connection:
The Holden Rodeo RA is a rebadged version of the Isuzu D-Max (first generation).
Production
Production Period:
RA generation produced from 2003 to 2006.
Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the RA Rodeo might be limited, it was generally well-regarded for its ruggedness and value proposition in the Australian market during its production run.
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