Holden Rodeo KB TF 140 1990-2004 Service & Repair Workshop Manual Download PDF
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Basic Information Identification Make: Holden Model: Rodeo Model Code: KB TF 140 Production Years: 1990-2004 Generation Generation Designation: Second Generation (TF Series) Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) / Utility Vehicle / Pick-up Truck. Competitive Analysis Key Competitors: Toyota Hilux, Mitsubishi Triton, Nissan Navara, Ford Courier, Mazda Bravo. Key Features Vehicle Strengths: Robust construction, reliable powertrains, good towing capacity, practical cargo bed, affordable maintenance. Manual Value Proposition Target Audience: DIY enthusiasts, independent mechanics, fleet owners, Holden Rodeo owners seeking in-depth technical knowledge. Manual Content Quality Documentation Detail: Hundreds of pages with detailed photos and diagrams, step-by-step instructions, exploded views for clarity. Manual Details Coverage Areas Primary Regions Covered: Australia, New Zealand Page Count Estimated Page Count: Hundreds of pages (specific count not provided in product info) Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: Downloadable PDF Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, exhaust system, ignition system, lubrication system, engine control system (ECU). Transmission Drivetrain: Manual transmission, automatic transmission (if applicable), clutch system, driveshafts, differentials, axles. Chassis Suspension: Front suspension, rear suspension, steering system, braking system (front and rear), wheels and tires. Electrical Electronics: Battery, charging system, starting system, lighting system, instrumentation, wipers and washers, power windows, central locking, fuse box diagrams, wiring diagrams. Body Interior: Body construction, exterior panels, interior trim, seats, doors, glass, HVAC system, body sealing. Procedures Included Maintenance: Routine inspections, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication, battery checks. Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides. Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems. Technical Data: Torque specifications, clearances, alignment data, electrical specifications, diagnostic parameter values. Diagnostic Charts: Includes detailed diagnostic charts and flowcharts for identifying and resolving faults. Technical Depth Depth: Comprehensive, covering basic servicing to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring schematics. Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems are included. Manual Specifications File Format File Format Compatibility: PDF format, compatible with Windows and MAC operating systems. Print Quality Print Options: Printable - single pages or entire manual. Binding Type Binding Type: Digital (N/A for PDF) Paper Type Paper Type: Digital (N/A for PDF) Licensing Usage License: Lifetime use, no expiry, usable on multiple devices/computers. Searchability Text Searchability: PDF format typically allows for text searching of keywords and phrases. Engine Specifications Primary Engine Engine Displacement Petrol: 2.6 Litre (G26B, G26BD - 4ZD1) & 3.2 Litre (6VD1 - V6) Engine Displacement Diesel: 2.7 Litre (4JB1-T) Performance Typical Horsepower 2.6L: Approx. 100-110 hp (74-81 kW) depending on specific variant and tuning. Typical Torque 2.6L: Approx. 190-210 Nm depending on specific variant and tuning. Typical Horsepower 3.2L V6: Approx. 175-190 hp (130-142 kW) depending on specific variant. Typical Torque 3.2L V6: Approx. 260-280 Nm depending on specific variant. Typical Horsepower 2.7L Diesel Turbo: Approx. 80-90 hp (59-66 kW) depending on specific variant. Typical Torque 2.7L Diesel Turbo: Approx. 200-220 Nm depending on specific variant. Fuel System Petrol Injection Type: Multi-point Fuel Injection (MPI) or Carburetor (earlier models). Diesel Injection Type: Direct Injection (DI) with Injection Pump. Ignition System Ignition Type: Electronic Ignition (Distributorless Ignition System - DIS on later models). Engine Codes Petrol Engine Codes: 4ZD1 (2.6L), 6VD1 (3.2L V6) Diesel Engine Codes: 4JB1-T (2.7L Turbo Diesel) Transmission Standard Standard Transmission Type: 5-speed Manual Transmission. Optional Optional Transmission Type: 4-speed Automatic Transmission (often referred to as '4Lxx' series). Features Drive Configuration: Rear-Wheel Drive (RWD) and 4x4 (Four-Wheel Drive) options. Dimensions Exterior Body Styles: Single Cab Chassis, Space Cab Chassis, Crew Cab Chassis, Utility (Trayback/Ute). Cargo Tray Dimensions Typical: Variable depending on chassis/body configuration, but typically around 1.8m - 2.4m length for the cargo bed. Weights Gross Vehicle Weight Rating Gvw: Typically ranges from 2500 kg to 3000 kg GVM depending on model and configuration. Towing Capacity Max: Generally around 1500 kg to 2500 kg braked towing capacity, check specific model for exact rating. Curb Weight: Varies significantly by configuration, but typically ranges from 1400 kg to 1800 kg. Safety Features Ratings Ancap Rating: Not rated under modern ANCAP standards. Older models may have limited passive safety features. Active Features Active Safety Features: Primarily reliant on driver skill. ABS may be optional or standard on later models. Passive Features Passive Safety Features: Seatbelts, reinforced cabin structure. Airbags were not standard or widely available in earlier models of this era. Technology Features Infotainment Infotainment Systems: Basic AM/FM radio with cassette player, optional CD player on later models. Standard speakers. Driver Assistance Driver Assistance Features: Limited to basic functionality. Some models may have central locking, power windows. Connectivity Connectivity Options: No advanced connectivity features like Bluetooth or USB ports in original factory spec. Aftermarket solutions are common. Maintenance Service...
Approx. 100-110 hp (74-81 kW) depending on specific variant and tuning.
Typical Torque 2.6L:
Approx. 190-210 Nm depending on specific variant and tuning.
Typical Horsepower 3.2L V6:
Approx. 175-190 hp (130-142 kW) depending on specific variant.
Typical Torque 3.2L V6:
Approx. 260-280 Nm depending on specific variant.
Typical Horsepower 2.7L Diesel Turbo:
Approx. 80-90 hp (59-66 kW) depending on specific variant.
Typical Torque 2.7L Diesel Turbo:
Approx. 200-220 Nm depending on specific variant.
Fuel System
Petrol Injection Type:
Multi-point Fuel Injection (MPI) or Carburetor (earlier models).
Diesel Injection Type:
Direct Injection (DI) with Injection Pump.
Ignition System
Ignition Type:
Electronic Ignition (Distributorless Ignition System - DIS on later models).
Engine Codes
Petrol Engine Codes:
4ZD1 (2.6L), 6VD1 (3.2L V6)
Diesel Engine Codes:
4JB1-T (2.7L Turbo Diesel)
Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission.
Optional
Optional Transmission Type:
4-speed Automatic Transmission (often referred to as '4Lxx' series).
Features
Drive Configuration:
Rear-Wheel Drive (RWD) and 4x4 (Four-Wheel Drive) options.
Dimensions
Exterior
Body Styles:
Single Cab Chassis, Space Cab Chassis, Crew Cab Chassis, Utility (Trayback/Ute).
Cargo
Tray Dimensions Typical:
Variable depending on chassis/body configuration, but typically around 1.8m - 2.4m length for the cargo bed.
Weights
Gross Vehicle Weight Rating Gvw:
Typically ranges from 2500 kg to 3000 kg GVM depending on model and configuration.
Towing Capacity Max:
Generally around 1500 kg to 2500 kg braked towing capacity, check specific model for exact rating.
Curb Weight:
Varies significantly by configuration, but typically ranges from 1400 kg to 1800 kg.
Safety Features
Ratings
Ancap Rating:
Not rated under modern ANCAP standards. Older models may have limited passive safety features.
Active Features
Active Safety Features:
Primarily reliant on driver skill. ABS may be optional or standard on later models.
Passive Features
Passive Safety Features:
Seatbelts, reinforced cabin structure. Airbags were not standard or widely available in earlier models of this era.
Technology Features
Infotainment
Infotainment Systems:
Basic AM/FM radio with cassette player, optional CD player on later models. Standard speakers.
Driver Assistance
Driver Assistance Features:
Limited to basic functionality. Some models may have central locking, power windows.
Connectivity
Connectivity Options:
No advanced connectivity features like Bluetooth or USB ports in original factory spec. Aftermarket solutions are common.
Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type.
Transmission Fluid Change:
Manual: Inspect regularly, change as needed (e.g., every 50,000-80,000 km). Automatic: Typically 40,000-60,000 km, depending on fluid type and conditions.
Coolant Change:
Every 2-4 years or 40,000-80,000 km, depending on coolant type (e.g., long-life coolant).
Fluid Specifications
Engine Oil Type Petrol:
API SG or higher, SAE 10W-30 or 10W-40 is common. Consult manual for exact specification.
Engine Oil Type Diesel:
API CG-4 or higher, SAE 15W-40 is common. Consult manual for exact specification.
Brake Fluid Type:
DOT 3 or DOT 4, depending on original specification.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Manual Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil. Consult manual for specific viscosity.
Automatic Transmission Fluid Type:
Dexron III or equivalent automatic transmission fluid (ATF). Consult manual for specific type.
Differential Fluid Type:
API GL-5, SAE 80W-90 or 85W-140 gear oil for standard differentials. Limited-slip differentials may require specific additives.
Known Issues
Common Wear Items:
Clutch wear, suspension components (bushings, ball joints, tie rod ends), exhaust system corrosion, rust on body panels, cooling system leaks (hoses, radiators).
Engine Specific Concerns:
Head gasket issues on some petrol engines, timing belt replacement interval adherence is crucial for 6VD1 V6 engines, injector pump issues on older diesel models.
Vehicle History
Brand Heritage
Holden Legacy:
Holden, Australia's iconic automotive brand, known for performance and utility vehicles.
Model Evolution
Rodeo Lineage:
The Holden Rodeo was a highly successful utility vehicle in Australia, known for its durability and utility. This generation was based on the Isuzu TF platform.
Production
Manufacturing Location:
Thailand (primarily sourced from Isuzu production).
Awards & Recognition
Recognitions
Vehicle Accolades:
While not typically winning 'Car of the Year' awards, the Holden Rodeo consistently ranked high in customer satisfaction for utility vehicles in Australia due to its value and reliability.
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