🏷️ Basic Information Identification Make: Honda Model: Foreman 500 (TRX500) Product Type: Service/Repair Manual Codes Internal Model Codes: TRX500 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) / Utility Vehicle Target User: Owners of 2014-2017 Honda Foreman 500 ATVs requiring repair, maintenance, or in-depth understanding of their vehicle's systems. Competitive Analysis Competitors: Kawasaki Brute Force 750, Arctic Cat XT 700, Polaris Sportsman 570/850, Can-Am Outlander 570/850. Key Features Value Proposition: Provides comprehensive, detailed, and actionable repair and maintenance information essential for keeping a Honda Foreman 500 in peak operating condition, covering a broad range of model years and variants. Unique Selling Points: Includes coverage for both standard Foreman and Rubicon models (from 2015 onward), high page count ensuring thoroughness, digital convenience with search and navigation features, and a free replacement guarantee. 📋 Manual Details Coverage Areas Model Years Covered: 2014, 2015, 2016, 2017 Model Variants Covered 2014: All variations except Rubicon Model Variants Covered 2015 2017: All variations including Rubicon Page Count Total Pages: 689 Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine tear-down, rebuild, maintenance, troubleshooting, lubrication, cooling system (radiator, fan), fuel system (carburetor/PGM-FI, fuel pump, injectors), ignition system (stator, magneto, coil, spark plug), exhaust system, air intake system. Drivetrain: Transmission (manual/automatic depending on model), clutch (primary/secondary), driveshaft, differentials, final drive, constant velocity (CV) joints, 4WD system operation and repair. Suspension And Steering: Front forks, rear shock absorber(s), swingarm, linkage systems, steering system, Electric Power Steering (EPS) system (if equipped), wheel alignment, suspension adjustments. Brakes: Front and rear brake systems (disc brakes), brake calipers, master cylinders, brake lines, hydraulic systems, parking brake, troubleshooting brake performance. Electrical System: Battery, charging system (rectifier, regulator), starter motor, lighting system (headlights, taillights, indicators), switches, fuses, wiring diagrams, PGM-FI system diagnostics, error codes. Body And Frame: Frame inspection and repair, body panels, fenders, racks, seat, handlebar assembly, plastics, trim components. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, valve adjustments, spark plug replacement, lubrication points, fluid checks and top-offs. Troubleshooting: Comprehensive diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code interpretations. Repair And Rebuild: Detailed step-by-step instructions for component disassembly, repair, reassembly, and overhaul. Includes complete engine rebuild procedures. Technical Specifications: Torque specifications for all critical fasteners, fluid capacities, electrical specifications, engine timing, dimensions, and performance data. Special Tools: Identification of specific Honda special tools required for certain procedures. Technical Depth Depth: Extremely high. Covers everything from basic maintenance and routine checks to complete engine and transmission overhauls, electrical system diagnostics, and bodywork repairs. Suitable for both novice DIY mechanics and experienced technicians. 📊 Manual Specifications File Format PDF Features: Clickable chapters, searchable text, no restrictions on printing or saving. Print Quality Print Ability: Printable without restrictions. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, OHV, 2-valve piston Displacement: 475 cc (29.0 cu in) Bore X Stroke: 92.0 mm x 88.0 mm (3.62 in x 3.46 in) Compression Ratio: 9.5:1 Performance Horsepower Est: Approximately 26-28 HP (specific figures vary slightly by model year and testing conditions) Torque Est: Approximately 28-30 lb-ft (specific figures vary slightly by model year and testing conditions) Fuel System Fuel Delivery: PGM-FI (Programmed Fuel Injection) - Note: 2014 models without 'e2' or 'e1' in designation may be carbureted, but this manual primarily focuses on EFI. The manual will cover both carburetor (if applicable to specific 2014 variants not designated as Rubicon) and PGM-FI. Fuel Tank Capacity: 3.0 L (0.79 US gal) including 0.7 L (0.18 US gal) reserve Recommended Fuel: Unleaded gasoline, 86 octane or higher Lubrication Oil Type: SAE 10W-40, API classification SG or higher, NMMA FC-W compatible for wet clutch operation. Specific Honda recommendations detailed in the manual. Oil Capacity W Filter: Approximately 2.7 L (2.9 US qt) Ignition Ignition System: Digital PGM-FI with electronic advance 🔧 Transmission Standard Transmission Type Standard: 5-speed manual with automatic clutch and reverse Optional Transmission Type Optional: Honda's patented Hondamatic automatic transmission (on Rubicon models, which are covered from 2015 onwards). Features Clutch Type: Automatic centrifugal clutch Drive Select: 2WD/4WD selectable, often with electronic differential lock (TrailLogic on some Rubicon models). Final Drive: O-ring sealed chain / direct shaft drive (depending on specific model configuration) Fluid Specifications Transmission Oil Type: Honda GN4 4-stroke motorcycle oil (10W-40) or equivalent. Manual will specify precise type and capacity. 📐 Dimensions Exterior Length: Approximately 83.0 inches (2108 mm) Width: Approximately 47.2 inches (1199 mm) Height: Approximately 45.6 inches (1158 mm) Wheelbase: Approximately 50.0 inches (1270 mm) Weights Dry Weight: Approximately 590-600 lbs (268-272 kg) depending on exact model variant Curb Weight: Approximately 600-615 lbs (272-279 kg) Max Cargo Capacity Rack Front: 20 kg (44 lbs) Max Cargo Capacity Rack Rear: 85 kg...