🏷️ Basic Information Identification Make: Honda Model: Foreman 500 (TRX500) Product Name: Honda Foreman 500 Service Manual Repair 2005-2011 TRX500 Generation Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Codes Chassis Codes: TRX500FA, TRX500FE, TRX500FM, TRX500FPE, TRX500FPM, TRX500TM 👋 Introduction Market Position Target Audience: Owners and technicians of 2005-2011 Honda Foreman 500 ATVs seeking to perform maintenance, repairs, and diagnostics. Competitive Analysis Manual Value: Provides exhaustive information that rivals factory service manuals, offering significant cost savings for owners. Key Features Content Highlight: Comprehensive coverage of all major systems, detailed diagrams, part diagrams, torque specifications, and troubleshooting guides. Usability: Clickable chapters and search functionality for efficient navigation. Customer Support Replacement Policy: Free replacement offered for lost manuals. 📋 Manual Details Coverage Areas Models Covered: All model variations of the Honda Foreman 500 (TRX500) for model years 2005-2011, excluding Rubicon models. Page Count Total Pages: 550 Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Complete engine tear-down and rebuild, including cylinder, piston, crankshaft, conrod, valve clearance, camshaft, magneto, stator, ignition system, lubrication system, cooling system (radiator, cooler), PGM-FI/EFI. Transmission: Transmission overhaul, gearshift, drive train, primary reduction gear, clutch, operation. Suspension And Steering: Front forks, rear suspension, swingarm, struts, triple trees, power steering (where applicable). Brakes: Brake system diagnosis, repair, disc brakes, rotor replacement, pad replacement, hydraulic systems. Electrical System: Battery, starter, charging system, rectifier, ignition, lights, switches, wiring diagrams (implied by comprehensive nature). Fuel System: Fuel pump, fuel injection (PGM-FI/EFI), carburetor (where applicable), fuel tank, mixture screw, pilot jet, slow jet, main jet. Bodywork And Chassis: Panels, plastic components, fenders, seat, frame, linkage, wheels, tires. Procedures Included Maintenance: Scheduled maintenance, fluid changes (engine oil, coolant), filter replacement, tire pressure checks, valve clearance adjustment, spark plug service. Troubleshooting: Diagnostic procedures for common problems, error codes, no-start conditions, performance issues, electrical faults. Repair And Rebuild: Complete tear-down and rebuild procedures for all major mechanical and electrical components. Torque Specifications: Detailed torque specifications for critical fasteners and components. Technical Depth Depth: Comprehensive coverage from basic maintenance and troubleshooting to complete engine and component rebuilds. Includes detailed diagrams and explanations suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content allows for quick information retrieval. Print Quality Printing Allowed: Yes, no restrictions on printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) File Management Saving Options: No restrictions on saving or burning to disc. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, OHC, 4-valve, longitudinally mounted single-cylinder. Displacement: 475cc (approximate for this generation) Bore X Stroke: Specific bore and stroke data available within the manual. Performance Compression Ratio: Details on compression ratio provided in manual. Fuel System Fuel Delivery: PGM-FI (Programmed Fuel Injection) or Carburetor, depending on specific model variant (TM models often carbureted, others FI). Recommended Fuel: Unleaded gasoline (refer to manual for octane rating). Lubrication Engine Oil Type: Refer to manual for specific viscosity (e.g., SAE 10W-40, JASO MA). Oil Capacity: Specific oil capacity for engine and final drive available in manual. Cooling System Coolant Type: Honda Antifreeze/Coolant (40%) or equivalent (refer to manual for exact specification). 🔧 Transmission Standard Transmission Type: Automatic (Honda's Continuously Variable Transmission - CVT with torque converter and electronic shifting 'ES' on some models) or Manual (5-speed with reverse on some TM models). Optional Transmission Variants: Models with and without Electric Shift (ES). Features Drive System: 2WD/4WD selectable, driveshaft (front and rear). 📐 Dimensions Exterior Length: Specific dimensions vary by sub-model (refer to manual for precise measurements). Width: Specific dimensions vary by sub-model (refer to manual for precise measurements). Height: Specific dimensions vary by sub-model (refer to manual for precise measurements). Weights Curb Weight: Approximately 550-600 lbs, depending on sub-model (refer to manual for precise weights). Towing Capacity: Typically 849 lbs (refer to manual for confirmation and specific towing guidelines). Cargo Capacity: Front and rear racks with specific load capacities detailed in the manual. 🛡️ Safety Features Ratings Atv Safety Considerations: As an ATV, safe operation relies on rider skill, proper gear, and adherence to trail regulations. Manual provides operation guidelines. Active Features Braking System: Front and rear hydraulic disc brakes. Passive Features Lighting: Headlights, taillight, brake light. 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge, etc.). Focus is on utility and mechanical operation, not advanced infotainment. Driver Assistance Features: Electronic Power Steering (EPS) is available on some FPE/FPM models, enhancing maneuverability and reducing rider fatigue. Manual covers its service. Connectivity Features: Not applicable in the automotive sense; focus is on mechanical and electrical systems. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to the manual for specific mileage/hour intervals (e.g., every 600 miles or annually). Air Filter Cleaning: Regular inspection and cleaning/replacement as per manual recommendations,...