Honda FourTrax 300 Service Manual Repair 1995-2000 TRX300
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The FourTrax 300 series, encompassing the TRX300 and TRX300FW models produced from 1995 to 2000, stands as a testament to a legacy of building robust and reliable all-terrain vehicles. Renowned for its go-anywhere capability and enduring durability, this utility ATV was designed for both demanding work and recreational pursuits. Its engineering focused on mechanical simplicity and dependable performance, making it a highly regarded choice in its class, competing effectively with other mid-size utility ATVs through its strong build quality and versatile 2WD and 4WD configurations. This comprehensive service and repair manual provides essential information for the 1995-2000 FourTrax 300 and FourTrax 300 4x4. With 353 pages of detailed content, it covers a wide array of systems, including engine overhaul, drivetrain, suspension, brakes, and electrical components, along with bodywork and chassis. The manual details scheduled maintenance, troubleshooting procedures, and complete repair instructions for all major systems. It is an indispensable resource for owners, mechanics, and technicians, offering the necessary technical specifications, diagnostic guidance, and precise procedures to ensure the optimal performance and longevity of these vehicles. 🏷️ Basic Information Identification Make: Honda Model: FourTrax 300 / TRX300 / TRX300FW Generation Production Years: 1995-2000 Codes Chassis Codes: TRX300, TRX300FW 👋 Introduction Market Position Market Position: The Honda FourTrax 300 series was a highly popular and rugged utility ATV, known for its reliability and go-anywhere capability. This manual serves enthusiasts and professionals looking to maintain, repair, or restore these iconic machines. Competitive Analysis Competitive Analysis: Competed against other mid-size utility ATVs from manufacturers like Yamaha (Kodiak, Big Bear), Kawasaki (Bayou), and Suzuki (King Quad) during its production run. The FourTrax 300 was often praised for its robust build and simpler, more mechanical design compared to some competitors. Key Features Key Features: Long-lasting durability, versatile for work and recreation, available in 2WD and 4WD configurations, strong aftermarket support. 📋 Manual Details Coverage Areas Models Covered: 1995-2000 Honda FourTrax 300 (TRX300) and FourTrax 300 4x4 (TRX300FW) Page Count Page Count: 353 Manual Type Manual Type: Service/Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cylinder head, piston, crankshaft, valve train, lubrication, cooling, starting system, ignition system, fuel system (carburetor and PGM-FI for later models if applicable) Drivetrain Systems: Transmission, drive shafts, axles, differentials (4x4 models), clutch, primary reduction gear Suspension Systems: Front forks (including hydraulic and spring components), rear suspension (swingarm, shock absorber, linkage) Braking Systems: Front and rear brakes (drum or disc depending on specific model year/variant), hydraulic systems, brake pads, rotors Electrical Systems: Wiring diagrams, lighting, charging system (stator, rectifier, battery), starter motor, ignition coil, switches, sensors Bodywork And Chassis: Frame, body panels, fenders, fuel tank, seat, handlebars, footpegs Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake adjustments, chain lubrication, coolant replacement Troubleshooting Procedures: Diagnostic charts, common problem identification (e.g., no spark, starting issues, engine performance problems), error code interpretation (if applicable) Repair Procedures: Complete engine tear down and rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component repair Installation Procedures: Installation of common replacement parts, accessory installation guides (if covered) Specific Repair Tasks: Carburetor adjustment, idle speed setting, fuel pump testing, ignition timing checks, starter system diagnostics, final drive inspection and service. Technical Depth Technical Depth: Comprehensive, covering complete tear down and rebuild, detailed diagnostic information, and precise specifications Included Diagrams: Picture and part diagrams included Torque Specifications: Torque specs included for critical fasteners 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable (no restrictions) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Usability Features Usability Features: Clickable chapters, searchable text ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, OHV, Air-cooled Displacement: 282 cc (approximate) Bore X Stroke: 75.0 mm x 63.0 mm (typical) Compression Ratio: 8.5:1 (typical) Performance Horsepower: Approximately 19-20 HP (varies slightly by year) Torque: Not explicitly listed but robust for its class Fuel System Fuel System: Carburetor (Keihin) for most models. Some later models or specific variations might have PGM-FI (Programmed Fuel Injection) for certain markets, though the primary focus here is carburetor-equipped. Carburetor Type: Single Keihin carburetor (e.g., PD78) Fuel Type: Unleaded gasoline Lubrication Oil Type Specification: SAE 10W-30 API SE or SF (refer to manual for exact grade and specification for specific conditions) Oil Capacity: Approx. 1.8 L (1.9 US qt) with filter change 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch and Reverse Optional Optional Transmission: N/A Features Features: Shaft drive, selectable 2WD/4WD on 4x4 models, heavy-duty clutch 📐 Dimensions Exterior Length: Approx. 74.4 inches (1890 mm) Width: Approx. 42.9 inches (1090 mm) Height: Approx. 40.3 inches (1025 mm) Weights Dry Weight: Approx. 443 lbs (201 kg) for 2WD, 476 lbs (216 kg) for 4x4 Curb Weight: Not specifically listed but generally around 450-480 lbs...
The FourTrax 300 series, encompassing the TRX300 and TRX300FW models produced from 1995 to 2000, stands as a testament to a legacy of building robust and reliable all-terrain vehicles. Renowned for its go-anywhere capability and enduring durability, this utility ATV was designed for both demanding work and recreational pursuits. Its engineering focused on mechanical simplicity and dependable performance, making it a highly regarded choice in its class, competing effectively with other mid-size utility ATVs through its strong build quality and versatile 2WD and 4WD configurations.
This comprehensive service and repair manual provides essential information for the 1995-2000 FourTrax 300 and FourTrax 300 4x4. With 353 pages of detailed content, it covers a wide array of systems, including engine overhaul, drivetrain, suspension, brakes, and electrical components, along with bodywork and chassis. The manual details scheduled maintenance, troubleshooting procedures, and complete repair instructions for all major systems. It is an indispensable resource for owners, mechanics, and technicians, offering the necessary technical specifications, diagnostic guidance, and precise procedures to ensure the optimal performance and longevity of these vehicles.
🏷️ Basic Information
Identification
Make:
Honda
Model:
FourTrax 300 / TRX300 / TRX300FW
Generation
Production Years:
1995-2000
Codes
Chassis Codes:
TRX300, TRX300FW
👋 Introduction
Market Position
Market Position:
The Honda FourTrax 300 series was a highly popular and rugged utility ATV, known for its reliability and go-anywhere capability. This manual serves enthusiasts and professionals looking to maintain, repair, or restore these iconic machines.
Competitive Analysis
Competitive Analysis:
Competed against other mid-size utility ATVs from manufacturers like Yamaha (Kodiak, Big Bear), Kawasaki (Bayou), and Suzuki (King Quad) during its production run. The FourTrax 300 was often praised for its robust build and simpler, more mechanical design compared to some competitors.
Key Features
Key Features:
Long-lasting durability, versatile for work and recreation, available in 2WD and 4WD configurations, strong aftermarket support.
📋 Manual Details
Coverage Areas
Models Covered:
1995-2000 Honda FourTrax 300 (TRX300) and FourTrax 300 4x4 (TRX300FW)
Page Count
Page Count:
353
Manual Type
Manual Type:
Service/Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, piston, crankshaft, valve train, lubrication, cooling, starting system, ignition system, fuel system (carburetor and PGM-FI for later models if applicable)
Diagnostic charts, common problem identification (e.g., no spark, starting issues, engine performance problems), error code interpretation (if applicable)
Repair Procedures:
Complete engine tear down and rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component repair
Installation Procedures:
Installation of common replacement parts, accessory installation guides (if covered)
Specific Repair Tasks:
Carburetor adjustment, idle speed setting, fuel pump testing, ignition timing checks, starter system diagnostics, final drive inspection and service.
Technical Depth
Technical Depth:
Comprehensive, covering complete tear down and rebuild, detailed diagnostic information, and precise specifications
Included Diagrams:
Picture and part diagrams included
Torque Specifications:
Torque specs included for critical fasteners
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (no restrictions)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Usability Features
Usability Features:
Clickable chapters, searchable text
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, OHV, Air-cooled
Displacement:
282 cc (approximate)
Bore X Stroke:
75.0 mm x 63.0 mm (typical)
Compression Ratio:
8.5:1 (typical)
Performance
Horsepower:
Approximately 19-20 HP (varies slightly by year)
Torque:
Not explicitly listed but robust for its class
Fuel System
Fuel System:
Carburetor (Keihin) for most models. Some later models or specific variations might have PGM-FI (Programmed Fuel Injection) for certain markets, though the primary focus here is carburetor-equipped.
Carburetor Type:
Single Keihin carburetor (e.g., PD78)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type Specification:
SAE 10W-30 API SE or SF (refer to manual for exact grade and specification for specific conditions)
Oil Capacity:
Approx. 1.8 L (1.9 US qt) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch and Reverse
Optional
Optional Transmission:
N/A
Features
Features:
Shaft drive, selectable 2WD/4WD on 4x4 models, heavy-duty clutch
📐 Dimensions
Exterior
Length:
Approx. 74.4 inches (1890 mm)
Width:
Approx. 42.9 inches (1090 mm)
Height:
Approx. 40.3 inches (1025 mm)
Weights
Dry Weight:
Approx. 443 lbs (201 kg) for 2WD, 476 lbs (216 kg) for 4x4
Curb Weight:
Not specifically listed but generally around 450-480 lbs
Capacity
Fuel Tank Capacity:
2.4 US gallons (9.0 L), including 0.7-gallon reserve
Towing Capacity:
Not officially specified but capable of light towing
Dimensions
Wheelbase:
Approx. 47.4 inches (1205 mm)
Ground Clearance:
Approx. 6.7 inches (170 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (ATVs are not subject to the same safety rating systems as passenger vehicles)
Active Features
Active Features:
Disc brakes (front on some models, rear drum or disc), intuitive controls, 4WD engagement (on 4x4 models)
N/A (Basic utility ATV, no driver assistance features)
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact schedule)
Spark Plug Replacement Interval:
Refer to manual, typically around 4,000 km (2,500 miles)
Valve Clearance Adjustment Interval:
Every 2,000 km (1,200 miles)
Fluid Specifications
Coolant Type:
Honda Antifreeze/Coolant (Type 1) or equivalent permanent type antifreeze
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues:
Carburetor gumming/fouling (if not used regularly), occasional electrical connector issues, starter solenoid wear, rear axle seals.
Preventative Maintenance Tips:
Regularly clean air filter, use fuel stabilizer if stored for extended periods, check tire pressures, inspect for leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Honda has a long-standing reputation for building reliable and durable ATVs, dating back to the early days of the sport with models like the ATC series. The FourTrax line continued this legacy.
Model Evolution
Model Evolution:
The TRX300/300FW was an evolution of Honda's successful mid-size utility ATV platform. It maintained a consistent, proven design throughout its production run, with minor updates in styling and potentially some internal component refinements.
Production
Production Period:
1995-2000. This generation was succeeded by the TRX350 Rancher, which introduced more advanced features and styling.
🏆 Awards & Recognition
Recognitions
Recognitions:
The FourTrax 300 series itself did not receive specific annual awards as a product, but the Honda brand consistently earned recognition for reliability and durability in the powersports industry during this period.
Ratings
Consumer Ratings:
Highly regarded by owners for its dependability and performance in real-world conditions.
Certifications
Certifications:
N/A (Produced to meet relevant industry safety standards for ATVs at the time of manufacture)
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