2005-2011 TRX250TE & 250TM Recon Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Honda
Model:
TRX250TM Recon
Generation
Production Years:
2005-2011
👋 Introduction
Market Position
Target User:
Professional mechanics, ATV technicians, and serious DIY enthusiasts.
Value Proposition
Comprehensiveness:
Provides the most complete service & repair information available for the specified models.
Key Features
Layout:
Well-organized by technical sections, facilitating efficient repair processes.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair information for 2005-2011 Honda TRX250TE and TRX250TM Recon models.
Page Count
Page Count:
410
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine tear down and rebuild, cylinder head, valve service, cylinder/piston/cam, lubrication system, fuel system, crankcase, transmission, crankshaft.
Drivetrain:
Clutch, gearshift linkage, alternator, starter clutch, rear driving mechanism.
Chassis:
Frame, body panels, exhaust system, front wheel, suspension, steering, rear wheel, suspension, brake system.
Electrical:
Battery, charging system, ignition system, electric starter, lights, meters, switches, electric shift program, wiring diagrams.
Procedures Included
Maintenance:
Scheduled maintenance procedures and specifications.
Diagnostics:
Troubleshooting guides and diagnostic procedures for common issues.
Repair:
Detailed repair instructions for all major vehicle systems.
Rebuilds:
Complete tear down and rebuild procedures for engine and other major components.
Technical Depth
Depth:
Designed for professional mechanics and technicians, providing in-depth service and repair information.
📊 Manual Specifications
File Format
File Format:
PDF
File Size:
44 MB
Print Quality
Print Permissions:
No restrictions on printing or saving/burning to disc.
Navigation
Navigation Features:
Clickable chapters for easy navigation.
Content Quality
Visuals:
Includes pictures and part diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
249cc liquid-cooled longitudinally mounted 4-stroke OHV engine.
Performance
Bore X Stroke:
68.5 mm x 68.4 mm (typical for this generation engine).
Compression Ratio:
9.2:1 (typical for this generation engine).
Fuel System
Carburetor:
Keihin 33mm diaphragm-type carburetor (typical for these models).
Ignition
Ignition System:
CDI ignition with electronic advance.
Cooling
Cooling Method:
Liquid-cooled.
Starting
Starting System:
Electric starter.
🔧 Transmission
Standard
Transmission Type:
5-speed automatic transmission with reverse (TRX250TE) or 5-speed manual transmission with reverse (TRX250TM).
Features
Drive System:
Shaft drive with a heavy-duty O-ring-sealed drive chain.
Fluid Specifications
Transmission Oil Type:
Honda Hypoid Oil SAE 80W/90 (as per typical Honda recommendations for this drivetrain).
Transmission Oil Capacity:
Refer to manual for specific capacity, typically around 1.2 liters for rear differential/final drive.
📐 Dimensions
Weights
Curb Weight:
Approximately 267 kg (TRX250TE) / 264 kg (TRX250TM) (refer to manual for exact specs).
Dimensions
Length:
Approx. 1995 mm.
Width:
Approx. 1100 mm.
Height:
Approx. 1150 mm.
Wheelbase:
Approx. 1290 mm.
Ground Clearance:
Approx. 145 mm.
🛡️ Safety Features
Active Features
Braking System:
Front: Dual hydraulic disc brakes. Rear: Single hydraulic disc brake with mechanical parking brake.
Passive Features
Lighting:
Headlights, taillight, brake light.
💡 Technology Features
Infotainment
Display:
Basic LCD meter with indicators for neutral, reverse, oil, coolant, and engine check.
Driver Assistance
Shift Assist:
Electric shift program (ESP) on TE model for push-button gear selection.
Starting System
Starting Method:
Electric start button, often with a backup manual pull-start mechanism (verify in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 1000 km or 6 months for engine oil.
Air Filter Maintenance:
Inspect and clean/replace every 500 km or more frequently in dusty conditions.
Spark Plug Replacement:
Refer to manual; typically around 5000 km.
Fluid Specifications
Engine Oil Type:
Honda 4-stroke Motorcycle Oil SAE 10W-30 API SG or higher (as per typical Honda recommendations).
Engine Oil Capacity:
Refer to manual; typically around 1.7 liters with filter change.
Coolant Type:
Honda All Season Antifreeze/Coolant or equivalent (typically a 50/50 mix of ethylene glycol and deionized water).
Known Issues
Common Wear Items:
Brake pads, tires, spark plugs, air filter, drive chain, wheel bearings.
Electrical Gremlins:
Wiring harness issues, starter motor problems can occur with age and use.
Carburetor Performance:
Carburetor jetting and cleanliness are critical for optimal performance, often requiring adjustment or cleaning.
📚 Vehicle History
Brand Heritage
Atv Focus:
Honda has a long-standing reputation for reliability and engineering in the ATV market.
Model Evolution
Recon Series:
The Recon series is known for its versatility, ease of use, and dependable performance in various terrains.
Production
Manufacturing Location:
Typically manufactured by Honda Motor Co., Ltd.