2004-2006 Honda TRX350TE TM FE FM Fourtrax Rubicon ATV Service Repair Workshop Manual (2004 2005 2006)
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🏷️ Basic Information Identification Make: Honda Model: TRX350 Fourtrax Rubicon/Rancher Model Variants Covered: TRX350TM, TRX350TE, TRX350FM, TRX350FE Codes Chassis Codes: TRX350TE, TRX350TM, TRX350FE, TRX350FM Generation Generation Name: First Generation Rubicon/Rancher (TRX350) Production Years Covered: 2004-2006 👋 Introduction Market Position Target Audience: Do-it-yourselfer (DIY) and experienced mechanics Competitive Analysis Value Proposition: Inexpensive way to keep your vehicle working properly, saves on postage and packaging. Key Features Instruction Style: Step-by-step instructions for clarity and efficiency. Content Detail: Extremely comprehensive, covering every aspect of the ATV from a complete disassembly perspective. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF File Compatibility: All Versions of Windows & Mac Printability: All pages are printable Digital Features: Instant Download, Searchable Text (typical for PDF service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Removal/Installation, Cylinder Head/Valve Service, Crankcase/Transmission, Crankshaft/Piston/Cylinder, Lubrication System, Cooling System, Fuel System Drivetrain: Clutch/Gearshift Linkage, Crankcase/Transmission, Front Wheel/Suspension/Steering, Rear Wheel/Suspension Electrical System: Alternator/Starter Clutch, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagram Braking System: Hydraulic Brake Chassis And Body: Frame/Body Panels/Exhaust System, Front Wheel/Suspension/Steering, Rear Wheel/Suspension Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostics And Troubleshooting: Comprehensive Troubleshooting Section, Diagnostic procedures for common issues Repair And Overhaul: Complete Disassembly and Reassembly of all major components and systems Technical Depth Scope: Covers every single detail on the machine, from basic maintenance to complete engine and transmission overhauls. Diagrams And Illustrations: Top quality diagrams, highly detailed exploded pictures, and schematics 📊 Manual Specifications File Format File Type: PDF Reader Requirement: Adobe PDF Reader Compression Requirement: WinZip (or similar decompression software) Print Quality Output Quality: High-resolution, suitable for clear printing Binding Type Binding Format: Digital Download (printable pages) Paper Type Digital Format: PDF ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, OHV, liquid-cooled, 45-degree V-twin Displacement: 348cc Bore X Stroke: 60.0 mm x 62.0 mm Compression Ratio: 9.2:1 Performance Horsepower Estimated: Approximately 20-22 HP (actual figures not provided in product info, typical for this class) Torque Estimated: Approximately 19-21 lb-ft (actual figures not provided in product info, typical for this class) Fuel System Carburetion: Keihin 35 mm carburetor with IAC (Idle Air Control) (Specific model dependent, but common) Fuel Capacity: 2.4 US gallons, including 0.4-gallon reserve Ignition System Ignition Type: CDI with electronic advance Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter) with Electric Shift Control (ES) Number Of Gears: 5-speed forward, 1 reverse Features Drive System: Shaft Drive Selectable 4Wd: Available on FM/FE models Transmission Fluid Type: Honda ATV SHA Plus (manual will specify exact type and capacity) 📐 Dimensions Exterior Length: Approx. 80.3 inches Width: Approx. 45.1 inches Height: Approx. 45.4 inches Weights Dry Weight: Approx. 540 lbs Curb Weight: Approx. 571 lbs (wet weight) Towing Capacity: 800 lbs Rack Capacity Front: 45 lbs Rack Capacity Rear: 130 lbs 🛡️ Safety Features Ratings Safety Features: Engine braking, durable chassis construction, integrated headlights and taillights. Active Features Active Safety: Hydraulic disc brakes front and rear, selectable 4WD (on applicable models), engine braking in lower gears. Passive Features Passive Safety: Integrated handguards, comfortable seating position, sturdy frame. 💡 Technology Features Infotainment Infotainment Features: N/A (Utility ATV, focus is on function and durability, not infotainment systems). Driver Assistance Driver Assistance Features: Electric Shift Control (ES) for on-the-fly gear changes (TE/FE models), selectable 4WD (FM/FE models). Connectivity Connectivity Features: N/A (Utility ATV, no digital connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval Engine: Typically every 600 miles or 6 months (refer to manual for precise Honda specifications) Air Filter Cleaning: Recommended every 600 miles or as needed based on conditions. Spark Plug Replacement: Typically at 4,000 miles or as needed. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (specific Honda specification likely in manual) Engine Oil Capacity: Approx. 2.6 US quarts / 2.5 liters (refer to manual for exact capacity with filter change) Coolant Type: Honda Antifreeze/Coolant (Type 2) or equivalent premixed coolant (50/50) Known Issues Common Wear Items: Brake pads, tires, air filter, fuel filter, starter motor brushes, drive shaft U-joints. Potential Electrical Issues: Wiring harness integrity, regulator/rectifier performance, battery condition (common to many ATVs of this era). Engine Performance Tips: Regular carburetor cleaning and adjustment, ensuring proper air intake filtration for optimal performance. 📚 Vehicle History Brand Heritage Brand Focus: Honda is renowned for its reliable and well-engineered power sports vehicles, with a long history of innovation in ATVs. Model Evolution Rubicon Lineage: The Rubicon line represents Honda's premium offering in the mid-size utility ATV segment, known for its robust V-twin engine and comfortable ride. Production Manufacturing Location: Typically manufactured in Japan or the United States. 🏆 Awards & Recognition Recognitions Industry Reputation: Honda ATVs are consistently praised for their reliability, durability, and user-friendly operation. The Rubicon model specifically is known for its robust...
N/A (Utility ATV, focus is on function and durability, not infotainment systems).
Driver Assistance
Driver Assistance Features:
Electric Shift Control (ES) for on-the-fly gear changes (TE/FE models), selectable 4WD (FM/FE models).
Connectivity
Connectivity Features:
N/A (Utility ATV, no digital connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval Engine:
Typically every 600 miles or 6 months (refer to manual for precise Honda specifications)
Air Filter Cleaning:
Recommended every 600 miles or as needed based on conditions.
Spark Plug Replacement:
Typically at 4,000 miles or as needed.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (specific Honda specification likely in manual)
Engine Oil Capacity:
Approx. 2.6 US quarts / 2.5 liters (refer to manual for exact capacity with filter change)
Coolant Type:
Honda Antifreeze/Coolant (Type 2) or equivalent premixed coolant (50/50)
Known Issues
Common Wear Items:
Brake pads, tires, air filter, fuel filter, starter motor brushes, drive shaft U-joints.
Potential Electrical Issues:
Wiring harness integrity, regulator/rectifier performance, battery condition (common to many ATVs of this era).
Engine Performance Tips:
Regular carburetor cleaning and adjustment, ensuring proper air intake filtration for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Honda is renowned for its reliable and well-engineered power sports vehicles, with a long history of innovation in ATVs.
Model Evolution
Rubicon Lineage:
The Rubicon line represents Honda's premium offering in the mid-size utility ATV segment, known for its robust V-twin engine and comfortable ride.
Production
Manufacturing Location:
Typically manufactured in Japan or the United States.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Honda ATVs are consistently praised for their reliability, durability, and user-friendly operation. The Rubicon model specifically is known for its robust V-twin engine and comfortable ride, making it a strong performer in its class.
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