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2003-2005 TRX650FA Rincon 650 ATV Service Repair Manual

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Basic Information Identification Make: Honda Model: TRX650FA Rincon Model Nickname: Rincon 650 Model Designation: TRX650FA Vehicle Type: All-Terrain Vehicle (ATV) Years Covered: 2003, 2004, 2005 Introduction Market Position Target User: Owners and DIY mechanics seeking detailed repair and maintenance guidance for their Honda TRX650FA Rincon. Value Proposition Cost Savings: Enables significant savings on repair and maintenance costs by empowering owners to perform tasks themselves. Key Features Instant Access: Immediate download available, eliminating shipping delays and costs. Manual Details Coverage Applicable Models: Honda TRX650FA Rincon 650 Format File Format: PDF Pages Page Count: 529 Language Language: English Type Manual Type: Service Repair Workshop Manual Features Searchable: Yes Clickable Chapters: Yes Printing Restrictions: None Saving Restrictions: None Manual Coverage Systems Systems Covered: General Information, Frame, Body Panels, Exhaust System, Lubrication System, Cooling System, Fuel System, Engine, Cylinder Head, Valves, Clutch, Gearshift Linkage, Alternator, Starter Clutch, Crankcase, Transmission, Crankshaft, Piston, Cylinder, Front Wheel, Front Suspension, Steering, Rear Wheel, Rear Suspension, Hydraulic Brakes, Battery, Charging System, Ignition System, Electric Starter, Lights, Meters, Switches, Wiring Diagram, Troubleshooting, Index Procedures Procedures Included: Complete teardown and rebuild, maintenance, troubleshooting, repair, diagnostics, part diagrams, torque specifications Depth Technical Depth: Comprehensive (from basic maintenance to full engine rebuilds) Manual Specifications File File Format: PDF Quality Image Quality: High (implied by pictures and diagrams) Text Quality: Searchable and clear Binding Binding Type: N/A (Digital PDF) Paper Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, OHV, 90-degree V-twin Displacement: 649.4 cc Bore X Stroke: 77.0 mm x 69.0 mm (approximate, specific values confirmed in manual) Compression Ratio: 9.2:1 (typical for this era/engine) Performance Horsepower: Approx. 40-45 HP (specific figures documented in manual) Torque: Approx. 40-45 lb-ft (specific figures documented in manual) Fuel System Fuel Delivery: Fuel Injection (PGM-FI) Fuel Type: Unleaded gasoline Lubrication Oil Type: SAE 10W-40 API SG or higher (refer to manual for exact specifications and capacities) Cooling Cooling System: Liquid-cooled with fan Transmission Primary Transmission Transmission Type: Automatic (with torque converter and 3-speed manual shifting via thumb lever) Drive System: Shaft Drive Final Drive: Sealed O-ring chain Features Gear Selection: Automatic (Drive, Second, Low, Reverse) Fluid Transmission Oil: Honda GL-4 10W-30 gear oil (confirm exact specifications and capacity in manual) Dimensions Exterior Length: Approx. 82.7 inches Width: Approx. 46.3 inches Height: Approx. 44.1 inches Weights Dry Weight: Approx. 549 lbs Ground Clearance: Approx. 8.0 inches Wheels Front Tire Size: 25 x 8-12 Rear Tire Size: 25 x 12-10 Wheel Bolt Pattern: 5 x 110 mm (common for Honda ATVs, confirm in manual) Safety Features Features Braking System: Hydraulic disc brakes (front and rear) Parking Brake: Lever type (typically on handlebar) Lighting: Dual 30W headlights, 1 x 18W taillight Technology Features Engine Management Ignition System: Full transistor ignition with electronic advance Electrical Charging System: AC generator with solid-state voltage regulator Starter System: Electric starter with automatic decompression system Controls Shifter Type: Thumb-operated electric shift control Maintenance Service Intervals Engine Oil Change: Every 600 miles or 6 months (refer to manual for exact intervals and conditions) Air Filter Cleaning: Regular inspection, clean every 600 miles, replace as needed (refer to manual) Spark Plug Replacement: Every 4,000 miles or 2 years (refer to manual for specific plug type and gap) Fluid Specifications Coolant Type: Honda antifreeze/coolant Type 1 or equivalent (50/50 mixture with distilled water, refer to manual) Brake Fluid Type: DOT 3 or DOT 4 brake fluid (confirm specific recommendation in manual) Known Issues Common Wear Items: Brake pads, spark plugs, air filter, drive chain, wheel bearings. Refer to the 'Troubleshooting' section for common problems and solutions. Torque Specs Importance: Crucial for engine assembly, suspension components, and chassis fasteners to ensure safety and proper function. Vehicle History Brand Heritage Manufacturer: Honda Motor Company, Ltd. Model Evolution Introduction Year: 2003 Design Intent: Designed as a premium, comfortable, and capable utility ATV with independent rear suspension, differentiating it from many other sport-utility ATVs of its time. Production Manufacturing Location: USA (typically, confirm in manual) Awards & Recognition Recognitions Market Perception: Generally well-regarded for its comfortable ride, smooth power delivery, and innovative independent rear suspension, setting it apart from its contemporaries.
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Type: Atv
Vendor:
Sku: 166063
Collections: ALL ATV Honda Powersports

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2003-2005 TRX650FA Rincon 650 ATV Service Repair Manual
Basic Information
Identification
Make: Honda
Model: TRX650FA Rincon
Model Nickname: Rincon 650
Model Designation: TRX650FA
Vehicle Type: All-Terrain Vehicle (ATV)
Years Covered: 2003, 2004, 2005
Introduction
Market Position
Target User: Owners and DIY mechanics seeking detailed repair and maintenance guidance for their Honda TRX650FA Rincon.
Value Proposition
Cost Savings: Enables significant savings on repair and maintenance costs by empowering owners to perform tasks themselves.
Key Features
Instant Access: Immediate download available, eliminating shipping delays and costs.
Manual Details
Coverage
Applicable Models: Honda TRX650FA Rincon 650
Format
File Format: PDF
Pages
Page Count: 529
Language
Language: English
Type
Manual Type: Service Repair Workshop Manual
Features
Searchable: Yes
Clickable Chapters: Yes
Printing Restrictions: None
Saving Restrictions: None
Manual Coverage
Systems
Systems Covered: General Information, Frame, Body Panels, Exhaust System, Lubrication System, Cooling System, Fuel System, Engine, Cylinder Head, Valves, Clutch, Gearshift Linkage, Alternator, Starter Clutch, Crankcase, Transmission, Crankshaft, Piston, Cylinder, Front Wheel, Front Suspension, Steering, Rear Wheel, Rear Suspension, Hydraulic Brakes, Battery, Charging System, Ignition System, Electric Starter, Lights, Meters, Switches, Wiring Diagram, Troubleshooting, Index
Procedures
Procedures Included: Complete teardown and rebuild, maintenance, troubleshooting, repair, diagnostics, part diagrams, torque specifications
Depth
Technical Depth: Comprehensive (from basic maintenance to full engine rebuilds)
Manual Specifications
File
File Format: PDF
Quality
Image Quality: High (implied by pictures and diagrams)
Text Quality: Searchable and clear
Binding
Binding Type: N/A (Digital PDF)
Paper
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type: Liquid-cooled, 4-stroke, OHV, 90-degree V-twin
Displacement: 649.4 cc
Bore X Stroke: 77.0 mm x 69.0 mm (approximate, specific values confirmed in manual)
Compression Ratio: 9.2:1 (typical for this era/engine)
Performance
Horsepower: Approx. 40-45 HP (specific figures documented in manual)
Torque: Approx. 40-45 lb-ft (specific figures documented in manual)
Fuel System
Fuel Delivery: Fuel Injection (PGM-FI)
Fuel Type: Unleaded gasoline
Lubrication
Oil Type: SAE 10W-40 API SG or higher (refer to manual for exact specifications and capacities)
Cooling
Cooling System: Liquid-cooled with fan
Transmission
Primary Transmission
Transmission Type: Automatic (with torque converter and 3-speed manual shifting via thumb lever)
Drive System: Shaft Drive
Final Drive: Sealed O-ring chain
Features
Gear Selection: Automatic (Drive, Second, Low, Reverse)
Fluid
Transmission Oil: Honda GL-4 10W-30 gear oil (confirm exact specifications and capacity in manual)
Dimensions
Exterior
Length: Approx. 82.7 inches
Width: Approx. 46.3 inches
Height: Approx. 44.1 inches
Weights
Dry Weight: Approx. 549 lbs
Ground Clearance: Approx. 8.0 inches
Wheels
Front Tire Size: 25 x 8-12
Rear Tire Size: 25 x 12-10
Wheel Bolt Pattern: 5 x 110 mm (common for Honda ATVs, confirm in manual)
Safety Features
Features
Braking System: Hydraulic disc brakes (front and rear)
Parking Brake: Lever type (typically on handlebar)
Lighting: Dual 30W headlights, 1 x 18W taillight
Technology Features
Engine Management
Ignition System: Full transistor ignition with electronic advance
Electrical
Charging System: AC generator with solid-state voltage regulator
Starter System: Electric starter with automatic decompression system
Controls
Shifter Type: Thumb-operated electric shift control
Maintenance
Service Intervals
Engine Oil Change: Every 600 miles or 6 months (refer to manual for exact intervals and conditions)
Air Filter Cleaning: Regular inspection, clean every 600 miles, replace as needed (refer to manual)
Spark Plug Replacement: Every 4,000 miles or 2 years (refer to manual for specific plug type and gap)
Fluid Specifications
Coolant Type: Honda antifreeze/coolant Type 1 or equivalent (50/50 mixture with distilled water, refer to manual)
Brake Fluid Type: DOT 3 or DOT 4 brake fluid (confirm specific recommendation in manual)
Known Issues
Common Wear Items: Brake pads, spark plugs, air filter, drive chain, wheel bearings. Refer to the 'Troubleshooting' section for common problems and solutions.
Torque Specs
Importance: Crucial for engine assembly, suspension components, and chassis fasteners to ensure safety and proper function.
Vehicle History
Brand Heritage
Manufacturer: Honda Motor Company, Ltd.
Model Evolution
Introduction Year: 2003
Design Intent: Designed as a premium, comfortable, and capable utility ATV with independent rear suspension, differentiating it from many other sport-utility ATVs of its time.
Production
Manufacturing Location: USA (typically, confirm in manual)
Awards & Recognition
Recognitions
Market Perception: Generally well-regarded for its comfortable ride, smooth power delivery, and innovative independent rear suspension, setting it apart from its contemporaries.
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