Husqvarna CR125 2000 Workshop Service Repair Manual
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This manual covers the CR125, a motocross and off-road competition motorcycle from the 2000 model year. Engineered with a liquid-cooled, 2-stroke 125cc engine and a 6-speed sequential manual transmission, the CR125 represents a significant development in its class, known for its racing pedigree and performance on demanding off-road circuits. The heritage in off-road racing underpins the design and capability of this model, making it a competitive choice for riders seeking agility and power. This comprehensive workshop service repair manual in English provides detailed guidance for all CR125 2000 models. It encompasses a wide range of essential information, including scheduled maintenance, fluid changes, general servicing, and in-depth troubleshooting and diagnostic procedures. The manual covers all major systems, from the engine's fuel and lubrication systems to the chassis's brakes and suspension, as well as the complete electrical system with wiring diagrams. Its factory-level diagnostic and repair information empowers owners and technicians to effectively maintain and repair the vehicle, offering detailed illustrations and step-by-step instructions for optimal performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: CR125 Year: 2000 Engine Type: 2-stroke Class: Motocross/Off-road Competition 👋 Introduction Market Position Positioning: Essential technical resource for owners and independent repair shops of the Husqvarna CR125 2000 model. Competitive Analysis Advantage: Provides factory-level diagnostic and repair information, equivalent to what professional technicians use, enabling significant cost savings for users. Key Features Feature 1: Comprehensive coverage of all major vehicle systems. Feature 2: Detailed, step-by-step repair procedures with illustrations. Feature 3: Integrated troubleshooting guides and wiring diagrams. Feature 4: Electronic format offering convenience and print-on-demand functionality. Value Proposition Cost Savings: Enables owners to perform maintenance and repairs themselves, saving significant labor costs compared to professional service shops. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Maintenance Specific Models Covered: All CR125 2000 Models/Engines/Trim/Transmissions Types Page Count Estimated Pages: Hundreds of pages (specific number not provided, but indicated as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Digital Advantage: Print sections as needed, avoid damage from grease/dirt, easily searchable. 📖 Manual Coverage Systems Covered Engine Systems: Fuel system, Cooling system, Engine top end, Clutch, Engine lubrication system, Crankshaft/Transmission Chassis Systems: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical System: Complete Electrical System, Wiring Diagrams Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, General Servicing Repair Diagnostics: Troubleshooting, Diagnostic Procedures, Component Repair, Disassembly and Assembly Specific Procedures: Engine Removal/Installation, Fuel System Servicing, Clutch Overhaul, Suspension Adjustments, Brake System Maintenance General Information: Includes general specifications, torque values, safety precautions, and tool recommendations. Appendix: May contain additional technical data, diagrams, or supplementary information not fitting in main chapters. Technical Depth Depth: Professional Level Diagnostics and Repair, Including Detailed Illustrations and Step-by-Step Instructions 📊 Manual Specifications File Format Format: PDF Print Quality: Full Printable Zoom Capability: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac Binding Type Binding: Digital (PDF) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Design: Liquid-cooled, 2-stroke single-cylinder Performance Displacement: 125cc Bore X Stroke: 54mm x 54.5mm (typical for this era, manual will confirm) Fuel System Carburetor Type: Mikuni VM series (e.g., VM28 or VM34, manual will specify exact model) Fuel Mixture: 2-stroke pre-mix (ratio specified in manual, typically 40:1 or 50:1) Ignition Ignition Type: Digital CDI (Capacitor Discharge Ignition) Lubrication Lubrication System: Premixed fuel and oil Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Transmissions: N/A for this model year and class Features Clutch Type: Wet multi-plate Gear Ratios: Specific gear ratios are detailed within the manual. Lubrication Transmission Oil Type: Manual will specify appropriate transmission oil (e.g., SAE 80W/90 gear oil). 📐 Dimensions Exterior Wheelbase: Approx. 1440mm (56.7 inches) - typical for class, manual will confirm exact. Weights Dry Weight: Approx. 95-100 kg (209-220 lbs) - typical for class, manual will confirm exact. Fuel Tank Capacity: Approx. 7-8 liters (1.8-2.1 US gallons) - typical, manual will confirm. Wheels Tires Front Wheel Size: 21 inches (standard for motocross) Rear Wheel Size: 19 inches (standard for motocross) Front Tire Size: 80/100-21 (typical, manual will confirm exact specifications) Rear Tire Size: 100/90-19 (typical, manual will confirm exact specifications) 🛡️ Safety Features Ratings Safety Standards: N/A for competition off-road motorcycles (not street legal). Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Chassis Design: Robust steel frame designed for motocross stresses. 💡 Technology Features Infotainment Infotainment System: N/A (Competition motocross motorcycle) Driver Assistance Driver Assistance Features: N/A (Competition motocross motorcycle) Connectivity Connectivity Features: N/A (Competition motocross motorcycle) Engine Management Engine Management System: Basic electronic ignition (CDI) for engine timing. 🔧 Maintenance Service Intervals Oil Change Interval: Manual specifies intervals for transmission oil changes and piston ring inspections/replacements based on operating hours or...
This manual covers the CR125, a motocross and off-road competition motorcycle from the 2000 model year. Engineered with a liquid-cooled, 2-stroke 125cc engine and a 6-speed sequential manual transmission, the CR125 represents a significant development in its class, known for its racing pedigree and performance on demanding off-road circuits. The heritage in off-road racing underpins the design and capability of this model, making it a competitive choice for riders seeking agility and power.
This comprehensive workshop service repair manual in English provides detailed guidance for all CR125 2000 models. It encompasses a wide range of essential information, including scheduled maintenance, fluid changes, general servicing, and in-depth troubleshooting and diagnostic procedures. The manual covers all major systems, from the engine's fuel and lubrication systems to the chassis's brakes and suspension, as well as the complete electrical system with wiring diagrams. Its factory-level diagnostic and repair information empowers owners and technicians to effectively maintain and repair the vehicle, offering detailed illustrations and step-by-step instructions for optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
CR125
Year:
2000
Engine Type:
2-stroke
Class:
Motocross/Off-road Competition
👋 Introduction
Market Position
Positioning:
Essential technical resource for owners and independent repair shops of the Husqvarna CR125 2000 model.
Competitive Analysis
Advantage:
Provides factory-level diagnostic and repair information, equivalent to what professional technicians use, enabling significant cost savings for users.
Key Features
Feature 1:
Comprehensive coverage of all major vehicle systems.
Feature 2:
Detailed, step-by-step repair procedures with illustrations.
Feature 3:
Integrated troubleshooting guides and wiring diagrams.
Feature 4:
Electronic format offering convenience and print-on-demand functionality.
Value Proposition
Cost Savings:
Enables owners to perform maintenance and repairs themselves, saving significant labor costs compared to professional service shops.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service, Repair, and Maintenance
Specific Models Covered:
All CR125 2000 Models/Engines/Trim/Transmissions Types
Page Count
Estimated Pages:
Hundreds of pages (specific number not provided, but indicated as comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Digital Advantage:
Print sections as needed, avoid damage from grease/dirt, easily searchable.
Approx. 1440mm (56.7 inches) - typical for class, manual will confirm exact.
Weights
Dry Weight:
Approx. 95-100 kg (209-220 lbs) - typical for class, manual will confirm exact.
Fuel Tank Capacity:
Approx. 7-8 liters (1.8-2.1 US gallons) - typical, manual will confirm.
Wheels Tires
Front Wheel Size:
21 inches (standard for motocross)
Rear Wheel Size:
19 inches (standard for motocross)
Front Tire Size:
80/100-21 (typical, manual will confirm exact specifications)
Rear Tire Size:
100/90-19 (typical, manual will confirm exact specifications)
🛡️ Safety Features
Ratings
Safety Standards:
N/A for competition off-road motorcycles (not street legal).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Chassis Design:
Robust steel frame designed for motocross stresses.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Competition motocross motorcycle)
Driver Assistance
Driver Assistance Features:
N/A (Competition motocross motorcycle)
Connectivity
Connectivity Features:
N/A (Competition motocross motorcycle)
Engine Management
Engine Management System:
Basic electronic ignition (CDI) for engine timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual specifies intervals for transmission oil changes and piston ring inspections/replacements based on operating hours or mileage.
Air Filter Cleaning:
Frequent cleaning/replacement of the air filter is critical for 2-stroke engine longevity, especially in dusty off-road conditions. Intervals detailed in manual.
Fluid Specifications
Coolant Type:
Manual will specify the type of coolant and mixture ratio required for the liquid-cooled engine.
Brake Fluid Type:
Manual will specify the correct DOT brake fluid for the hydraulic brake system.
Known Issues
Common Wear Items:
Piston and piston rings are wear items subject to regular replacement in 2-stroke engines. Clutch plates can also wear with use. Manual provides wear tolerances.
Carburetor Tuning:
Proper carburetor jetting and tuning are crucial for optimal performance and engine health, especially with altitude and temperature changes. Manual offers guidance.
Spark Plug
Spark Plug Type:
Manual will specify the correct spark plug type (e.g., NGK BR8EG) and gap for optimal ignition.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Husqvarna has a long and storied history in off-road motorcycle racing, dating back to the early 20th century.
Model Evolution
Cr125 Evolution Context:
The CR125 was a competitive entry in the highly contested 125cc motocross class, representing a period of significant development in 2-stroke performance and chassis technology.
Production
Production Era:
The CR125 model was in production for many years, with significant updates throughout the 1980s and 1990s leading up to the 2000 model.
🏆 Awards & Recognition
Recognitions
Racing Success:
While specific awards for the 2000 model year might not be readily available, Husqvarna motorcycles of this era achieved considerable success in various national and international motocross championships, contributing to the brand's racing pedigree.
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