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Husqvarna SM 125 1998 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SM 125 Year: 1998 Codes Platform Code: SM125 👋 Introduction Market Position Vehicle Segment: Entry-level Supermoto motorcycle Competitive Analysis Competitors 1998: KTM EXC 125, Yamaha WR125, Honda CR125 (Motocross variant adapted for street use) Key Features Appeal: Agile handling, lightweight construction, off-road inspired performance adapted for street use. Manual Value Proposition Cost Effectiveness: Inexpensive alternative to dealership service for maintaining optimal vehicle performance. Manual Utility User Base: Suitable for both DIY enthusiasts and experienced professional mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance Secondary Coverage: Troubleshooting, diagnostics, wiring schematics Page Count Estimated Page Count: N/A (Digital, varies by print settings) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of all engine mechanical components and procedures. Engine Electrical: Comprehensive electrical system diagnostics and repair. Emission Control: Emission control system components and function. Fuel System: Carburetor, fuel pump, lines, and related components. Suspension: Front and rear suspension, fork, shock absorber, linkages. Clutch System: Clutch operation, adjustment, and replacement. Transmission: Manual transaxle system, including gear inspection and repair. Driveshaft Axle: Chain drive system components and maintenance. Steering System: Handlebar, steering stem, and related components. Brake System: Front and rear brake systems, caliper, master cylinder, lines. Body Interior Exterior: Body panels, seat, fuel tank, fenders, and trim. Body Electrical: Lighting, instrumentation, and electrical accessories. Restraint System: Not applicable for this model type (motorcycle). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults. Repair: Step-by-step repair instructions for all major and minor components. Disassembly Assembly: Detailed instructions for component removal and installation. Wiring Diagrams: Comprehensive wiring schematics for electrical system troubleshooting. Technical Depth Depth: In-depth, covering everything from basic adjustments to complete engine rebuilds and electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Fully printable Zoom Functionality: Zoom IN/OUT supported Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Type: 2-stroke, single-cylinder Displacement: 124.8 cc Bore X Stroke: 54 mm x 54.5 mm Cooling System: Liquid-cooled Ignition System: Electronic CDI Performance Horsepower: Approx. 15-20 HP (varies by tuning and market regulations) Torque: N/A (Specific torque figures not readily available for this model) Fuel System Carburetor Type: Dell'Orto PHBH 28 AS (typical for this era and model) Fuel Type: Unleaded gasoline (min. 95 RON) Fuel Delivery: Carburetor with automatic enrichment circuit Engine Oil Oil Type: 2-stroke engine oil (premix or oil injection system, manual will specify) Oil Mixing Ratio: 50:1 (if premix) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Type: N/A (Only manual transmission offered for this model) Features Clutch Type: Wet multi-plate Gear Ratios Gear Ratios: Specific gear ratios will be detailed within the manual. Transmission Oil Oil Type: Gear oil (manual will specify SAE grade and API classification) 📐 Dimensions Exterior Length: N/A (Specific dimensions not readily available, but typical for a 125cc Supermoto) Width: N/A Height: N/A Weights Dry Weight: Approx. 110-120 kg Wet Weight: Approx. 125-135 kg Fuel Capacity Fuel Tank Capacity: Approx. 9-10 Liters 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is primarily based on rider skill and adherence to traffic laws, no formal crash ratings like cars). Active Features Braking System: Hydraulic disc brakes front and rear. Tires: Street-legal sport/dual-purpose tires. Passive Features Lighting: Headlight, taillight, brake lights, turn signals. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control on this model). Connectivity Connectivity Features: N/A Instrumentation Instrument Panel: Analog speedometer, tachometer, odometer, and essential indicator lights. 🔧 Maintenance Service Intervals Oil Change Frequency: Details for 2-stroke oil changes and gearbox oil changes will be in the manual. Spark Plug Maintenance: Recommended inspection and replacement intervals will be specified. Chain Lubrication: Frequent lubrication recommended, interval will be in manual. Fluid Specifications Coolant Type: Specific coolant mixture and type will be detailed. Brake Fluid Type: DOT 4 or DOT 5.1 (manual will specify exact requirement). Known Issues Common Wear Items: Piston rings, spark plugs, chain and sprockets, clutch plates, fork seals are typical wear items on 125cc 2-strokes. Carburetor Tuning: Can be sensitive to altitude and temperature changes, requiring periodic adjustment. 📚 Vehicle History Brand Heritage Brand Focus: Husqvarna is a historic Swedish brand known for its off-road and enduro motorcycles. Model Evolution Supermoto Introduction: The SM 125 represents Husqvarna's venture into the Supermoto segment, adapting their dirt bike platform for street use. Production Production Period: The SM 125 model was produced through the late 1990s and early 2000s, with this manual...
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Husqvarna SM 125 1998 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 125
Year:
1998
Codes
Platform Code:
SM125
👋 Introduction
Market Position
Vehicle Segment:
Entry-level Supermoto motorcycle
Competitive Analysis
Competitors 1998:
KTM EXC 125, Yamaha WR125, Honda CR125 (Motocross variant adapted for street use)
Key Features
Appeal:
Agile handling, lightweight construction, off-road inspired performance adapted for street use.
Manual Value Proposition
Cost Effectiveness:
Inexpensive alternative to dealership service for maintaining optimal vehicle performance.
Manual Utility
User Base:
Suitable for both DIY enthusiasts and experienced professional mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance
Secondary Coverage:
Troubleshooting, diagnostics, wiring schematics
Page Count
Estimated Page Count:
N/A (Digital, varies by print settings)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of all engine mechanical components and procedures.
Engine Electrical:
Comprehensive electrical system diagnostics and repair.
Emission Control:
Emission control system components and function.
Fuel System:
Carburetor, fuel pump, lines, and related components.
Suspension:
Front and rear suspension, fork, shock absorber, linkages.
Clutch System:
Clutch operation, adjustment, and replacement.
Transmission:
Manual transaxle system, including gear inspection and repair.
Driveshaft Axle:
Chain drive system components and maintenance.
Steering System:
Handlebar, steering stem, and related components.
Brake System:
Front and rear brake systems, caliper, master cylinder, lines.
Body Interior Exterior:
Body panels, seat, fuel tank, fenders, and trim.
Body Electrical:
Lighting, instrumentation, and electrical accessories.
Restraint System:
Not applicable for this model type (motorcycle).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults.
Repair:
Step-by-step repair instructions for all major and minor components.
Disassembly Assembly:
Detailed instructions for component removal and installation.
Wiring Diagrams:
Comprehensive wiring schematics for electrical system troubleshooting.
Technical Depth
Depth:
In-depth, covering everything from basic adjustments to complete engine rebuilds and electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully printable
Zoom Functionality:
Zoom IN/OUT supported
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Type:
2-stroke, single-cylinder
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm
Cooling System:
Liquid-cooled
Ignition System:
Electronic CDI
Performance
Horsepower:
Approx. 15-20 HP (varies by tuning and market regulations)
Torque:
N/A (Specific torque figures not readily available for this model)
Fuel System
Carburetor Type:
Dell'Orto PHBH 28 AS (typical for this era and model)
Fuel Type:
Unleaded gasoline (min. 95 RON)
Fuel Delivery:
Carburetor with automatic enrichment circuit
Engine Oil
Oil Type:
2-stroke engine oil (premix or oil injection system, manual will specify)
Oil Mixing Ratio:
50:1 (if premix)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Type:
N/A (Only manual transmission offered for this model)
Features
Clutch Type:
Wet multi-plate
Gear Ratios
Gear Ratios:
Specific gear ratios will be detailed within the manual.
Transmission Oil
Oil Type:
Gear oil (manual will specify SAE grade and API classification)
📐 Dimensions
Exterior
Length:
N/A (Specific dimensions not readily available, but typical for a 125cc Supermoto)
Width:
N/A
Height:
N/A
Weights
Dry Weight:
Approx. 110-120 kg
Wet Weight:
Approx. 125-135 kg
Fuel Capacity
Fuel Tank Capacity:
Approx. 9-10 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is primarily based on rider skill and adherence to traffic laws, no formal crash ratings like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Tires:
Street-legal sport/dual-purpose tires.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control on this model).
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Panel:
Analog speedometer, tachometer, odometer, and essential indicator lights.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Details for 2-stroke oil changes and gearbox oil changes will be in the manual.
Spark Plug Maintenance:
Recommended inspection and replacement intervals will be specified.
Chain Lubrication:
Frequent lubrication recommended, interval will be in manual.
Fluid Specifications
Coolant Type:
Specific coolant mixture and type will be detailed.
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual will specify exact requirement).
Known Issues
Common Wear Items:
Piston rings, spark plugs, chain and sprockets, clutch plates, fork seals are typical wear items on 125cc 2-strokes.
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustment.
📚 Vehicle History
Brand Heritage
Brand Focus:
Husqvarna is a historic Swedish brand known for its off-road and enduro motorcycles.
Model Evolution
Supermoto Introduction:
The SM 125 represents Husqvarna's venture into the Supermoto segment, adapting their dirt bike platform for street use.
Production
Production Period:
The SM 125 model was produced through the late 1990s and early 2000s, with this manual covering the 1998 model year.
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