HUSQVARNA SM 400 Workshop Repair Manual Download All 2004-2005 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Husqvarna Model: SM 400 Product Type: Workshop Service Repair Manual Codes Model Years Covered: 2004, 2005 👋 Introduction Market Position Segment: Supermoto / Dirt Bike Crossover Target Audience: Enthusiast owners, independent repair shops, and DIY mechanics Competitive Analysis Competitors: Other dual-sport or supermoto models from brands like KTM, Suzuki, Yamaha, and Honda of the same era. Key Features Resource Value: Essential resource for maintaining and repairing the Husqvarna SM 400, ensuring longevity and optimal performance. Download Benefit: Instant access to critical service information, enabling immediate work on the vehicle. 📋 Manual Details Coverage Areas Primary Coverage: All 2004-2005 Husqvarna SM 400 Models Geographic Coverage: Global (assuming standard factory service information) Page Count Estimated Page Count: Extensive (details expected to cover comprehensive repair procedures) Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English (typical for workshop manuals of this era and origin) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, and component repair Transmission: Disassembly, assembly, inspection, and repair of gearbox and clutch Fuel System: Carburetor (likely Mikuni or Keihin) tuning, cleaning, and rebuilding; fuel tank, lines, and pump (if applicable) Ignition System: CDI, spark plugs, wiring, and troubleshooting Cooling System: Radiator, hoses, thermostat, coolant specifications, and flushing procedures Exhaust System: Component inspection and replacement Chassis: Frame inspection, maintenance, and component mounting Suspension: Front forks (e.g., Marzocchi) and rear shock absorber (e.g., Sachs) disassembly, service, and adjustments Brakes: Hydraulic system (front and rear disc brakes), caliper overhaul, master cylinder service, pad replacement, fluid specifications, and bleeding procedures Wheels And Tires: Tire inspection, replacement, and pressure specifications; wheel bearing service Electrical System: Wiring diagrams, battery maintenance, lighting, horn, starter motor, and troubleshooting of electrical faults Bodywork And Plastics: Fairing, seat, fenders, and tank removal/installation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, and general upkeep Troubleshooting: Diagnostic charts and procedures for common and uncommon issues Repair: Step-by-step repair instructions for all major and minor components Disassembly Reassembly: Detailed procedures for taking apart and putting back together all mechanical and electrical assemblies Adjustments: Carburetor synchronization, valve clearance adjustment, chain tension, brake lever free play, etc. Overhaul: Complete engine and transmission rebuild procedures Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to advanced engine rebuilding and electrical diagnostics. Diagram Quality: High: Features exploded views and detailed diagrams for easy identification and understanding of component relationships. 📊 Manual Specifications File Format Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.) Print Quality Printability: Printable (typical for PDF manuals) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, Four-stroke Displacement: Approximately 398cc (as indicated by '400' in model name) Bore X Stroke: Specifics would be detailed within the manual, likely around 80mm x 79mm based on common Husqvarna single-cylinder configurations of the era. Cooling System: Liquid-cooled Compression Ratio: Specifics will be found in the manual, likely in the range of 10.5:1 to 12.0:1. Performance Horsepower: Estimated 30-35 HP (typical for a 400cc class supermoto of this era) Torque: Specifics would be detailed within the manual, typically around 25-30 lb-ft. Fuel System Carburetor Type: Likely a single Mikuni TM40 or Keihin FCR carb (manual will specify exact model and jetting) Fuel Type: Unleaded Gasoline (Premium recommended, octane rating to be specified in manual) Valve Train Actuation: DOHC (Double Overhead Camshafts), 4 valves per cylinder 🔧 Transmission Standard Type: Constant Mesh, 6-speed Sequential Optional Optional Transmissions: Not Applicable (Standard 6-speed for this model) Features Clutch Type: Wet Multi-plate, Cable Operated Gear Ratios: Specific ratios will be detailed in the manual. Final Drive: O-ring sealed chain, 520 pitch (typical) Transmission Oil Type: Specific SAE viscosity grade (e.g., SAE 10W-40 or 10W-50) and API classification will be specified in the manual. 📐 Dimensions Exterior Length: Specifics found in manual, typical for supermoto (approx. 2200mm) Width: Specifics found in manual, typical for supermoto (approx. 850mm) Height: Specifics found in manual, typical for supermoto (approx. 1200mm) Weights Dry Weight: Estimated around 120-130 kg (typical for this class) Wet Weight: Specifics would require fluid capacities and will be in the manual. Cargo Cargo Capacity: N/A (Motorcycle) 🛡️ Safety Features Ratings Crash Test Results: Not Applicable (Motorcycles are not subjected to the same crash testing as passenger vehicles) Active Features Brakes: Hydraulic Disc Brakes (Front & Rear), braided steel lines likely standard Lighting: Headlight, Taillight, Brake Lights, Turn Signals Passive Features Frame Construction: Steel or Aluminum perimeter frame (specifics in manual) Handlebar: Fat bar design for improved impact absorption and control 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation typical for this era and style of motorcycle) Instrumentation: Analog speedometer, tachometer, odometer, trip meter, and indicator lights. Driver Assistance Driver Assistance Features: N/A (No...
Enthusiast owners, independent repair shops, and DIY mechanics
Competitive Analysis
Competitors:
Other dual-sport or supermoto models from brands like KTM, Suzuki, Yamaha, and Honda of the same era.
Key Features
Resource Value:
Essential resource for maintaining and repairing the Husqvarna SM 400, ensuring longevity and optimal performance.
Download Benefit:
Instant access to critical service information, enabling immediate work on the vehicle.
📋 Manual Details
Coverage Areas
Primary Coverage:
All 2004-2005 Husqvarna SM 400 Models
Geographic Coverage:
Global (assuming standard factory service information)
Page Count
Estimated Page Count:
Extensive (details expected to cover comprehensive repair procedures)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English (typical for workshop manuals of this era and origin)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, and component repair
Transmission:
Disassembly, assembly, inspection, and repair of gearbox and clutch
Fuel System:
Carburetor (likely Mikuni or Keihin) tuning, cleaning, and rebuilding; fuel tank, lines, and pump (if applicable)
Ignition System:
CDI, spark plugs, wiring, and troubleshooting
Cooling System:
Radiator, hoses, thermostat, coolant specifications, and flushing procedures
Exhaust System:
Component inspection and replacement
Chassis:
Frame inspection, maintenance, and component mounting
Suspension:
Front forks (e.g., Marzocchi) and rear shock absorber (e.g., Sachs) disassembly, service, and adjustments
Brakes:
Hydraulic system (front and rear disc brakes), caliper overhaul, master cylinder service, pad replacement, fluid specifications, and bleeding procedures
Wheels And Tires:
Tire inspection, replacement, and pressure specifications; wheel bearing service
Electrical System:
Wiring diagrams, battery maintenance, lighting, horn, starter motor, and troubleshooting of electrical faults
Bodywork And Plastics:
Fairing, seat, fenders, and tank removal/installation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, and general upkeep
Troubleshooting:
Diagnostic charts and procedures for common and uncommon issues
Repair:
Step-by-step repair instructions for all major and minor components
Disassembly Reassembly:
Detailed procedures for taking apart and putting back together all mechanical and electrical assemblies
Adjustments:
Carburetor synchronization, valve clearance adjustment, chain tension, brake lever free play, etc.
Overhaul:
Complete engine and transmission rebuild procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to advanced engine rebuilding and electrical diagnostics.
Diagram Quality:
High: Features exploded views and detailed diagrams for easy identification and understanding of component relationships.
📊 Manual Specifications
File Format
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.)
Print Quality
Printability:
Printable (typical for PDF manuals)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, Four-stroke
Displacement:
Approximately 398cc (as indicated by '400' in model name)
Bore X Stroke:
Specifics would be detailed within the manual, likely around 80mm x 79mm based on common Husqvarna single-cylinder configurations of the era.
Cooling System:
Liquid-cooled
Compression Ratio:
Specifics will be found in the manual, likely in the range of 10.5:1 to 12.0:1.
Performance
Horsepower:
Estimated 30-35 HP (typical for a 400cc class supermoto of this era)
Torque:
Specifics would be detailed within the manual, typically around 25-30 lb-ft.
Fuel System
Carburetor Type:
Likely a single Mikuni TM40 or Keihin FCR carb (manual will specify exact model and jetting)
Fuel Type:
Unleaded Gasoline (Premium recommended, octane rating to be specified in manual)
Valve Train
Actuation:
DOHC (Double Overhead Camshafts), 4 valves per cylinder
🔧 Transmission
Standard
Type:
Constant Mesh, 6-speed Sequential
Optional
Optional Transmissions:
Not Applicable (Standard 6-speed for this model)
Features
Clutch Type:
Wet Multi-plate, Cable Operated
Gear Ratios:
Specific ratios will be detailed in the manual.
Final Drive:
O-ring sealed chain, 520 pitch (typical)
Transmission Oil Type:
Specific SAE viscosity grade (e.g., SAE 10W-40 or 10W-50) and API classification will be specified in the manual.
📐 Dimensions
Exterior
Length:
Specifics found in manual, typical for supermoto (approx. 2200mm)
Width:
Specifics found in manual, typical for supermoto (approx. 850mm)
Height:
Specifics found in manual, typical for supermoto (approx. 1200mm)
Weights
Dry Weight:
Estimated around 120-130 kg (typical for this class)
Wet Weight:
Specifics would require fluid capacities and will be in the manual.
Cargo
Cargo Capacity:
N/A (Motorcycle)
🛡️ Safety Features
Ratings
Crash Test Results:
Not Applicable (Motorcycles are not subjected to the same crash testing as passenger vehicles)