HUSQVARNA SMR 450 R Workshop Repair Manual Download All 2006-2007 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Husqvarna Model: SMR 450 R Model Variant: SMR 450 R Year: 2006-2007 Generation Platform Designation: SMR Series (Supermoto) Codes Engine Code Identifier: Specific engine codes for 2006-2007 SMR 450 R models would be detailed within the manual, likely referring to a 4-stroke, single-cylinder configuration. 👋 Introduction Market Position Motorcycle Segment: Supermoto (SM) - A hybrid street-legal dirt bike optimized for asphalt riding, featuring road-biased suspension and tires. Target Audience: Performance-oriented riders, enthusiasts focused on agility and handling in urban and twisty road environments. Competitive Analysis Key Competitors Era: Other 450cc supermotos from brands like KTM (e.g., 450 SXS/SMR), Yamaha (e.g., YZ450F converted), Honda (e.g., CRF450R converted), Suzuki (e.g., RM-Z450 converted). Key Features Manual Advantage 1: Instant download availability for immediate access to critical repair information. Manual Advantage 2: Detailed step-by-step instructions with clear diagrams and illustrations for simplified repairs. Manual Advantage 3: Comprehensive coverage for all 2006-2007 SMR 450 R models, ensuring applicability. 📋 Manual Details Coverage Areas Geographic Coverage: Global (as manuals typically cover specifications and procedures applicable across different markets unless specific regional variations are noted). Model Year Coverage: 2006, 2007 Model Variant Coverage: All SMR 450 R models Page Count Estimated Page Count: As this is a download, page count is variable based on print settings and specific content. However, workshop manuals for this era and model typically range from 300 to 600 pages. Manual Type Type: Workshop Service Repair Manual Language Language: English (presumed, as per standard industry practice for manuals targeted at international markets and indicated by product description language). Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel system (carburetor/injection specifics). Transmission: Gearbox inspection, disassembly, assembly, clutch operation, shifting mechanism. Chassis: Frame inspection and repair, suspension (forks, rear shock), steering system, wheel bearings, swingarm. Brakes: Hydraulic brake system, caliper maintenance, master cylinder, brake fluid specifications, bleeding procedures, rotor inspection. Electrical System: Wiring diagrams, ignition system, lighting, starter motor, battery maintenance, fuses, charging system. Fuel System: Carburetor (likely Keihin FCR series) tuning, cleaning, jetting specifications; fuel pump, fuel lines. Exhaust System: Exhaust pipe and muffler maintenance, gasket replacement. Cooling System: Radiator, coolant specifications, fan operation, thermostat. Bodywork: Fairings, seat removal, plastics, body panel repair and alignment. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, brake pad inspection, tire pressure checks, spark plug maintenance. Troubleshooting: Diagnostic procedures for common issues, electrical faults, engine performance problems. Rebuilds Overhauls: Complete engine rebuilds, transmission overhauls, suspension rebuilds. Adjustments: Carburetor jetting and idle adjustments, clutch cable adjustment, throttle cable adjustment. Component Replacement: Detailed instructions for replacing wear items and major components (e.g., pistons, valves, brake calipers, wheel bearings). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and chassis teardowns and rebuilds. Includes detailed technical specifications and diagnostic information. Diagnostics: Includes diagnostic trees and explanations for common problems, electrical system troubleshooting. Torque Specifications: Detailed torque values for all critical fasteners (engine, chassis, brakes). Special Tools: Lists and descriptions of special tools required for specific repair procedures. 📊 Manual Specifications File Format Format: PDF Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.) Searchability: PDF format typically allows for text search functionality (depending on how the PDF was created). Print Quality Printability: Designed for printing, with clear diagrams and text. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, Liquid-Cooled, DOHC (Double Overhead Camshaft) Displacement: Approximately 449cc (specific bore and stroke will be detailed in the manual). Bore X Stroke: Refer to manual for exact specifications (typical for this class might be around 95mm x 63.4mm). Compression Ratio: Refer to manual for exact specifications (likely in the range of 12.0:1 to 13.5:1). Performance Horsepower: Estimated 50-55 HP (at crank) for the 2006-2007 model, specific figures in manual. Torque: Refer to manual for exact specifications, typically strong mid-range torque delivery. Fuel System Carburetor Type: Likely Keihin FCR (Flat CR) or similar high-performance carburetor, possibly 39mm or 41mm. Fuel Delivery: Carbureted Ignition System: Digital CDI (Capacitor Discharge Ignition), refer to manual for specific timing details. 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet, multi-plate (Hydraulic or Cable actuation - refer to manual for specific confirmation). Optional Optional Transmissions: N/A for this specific model year and variant. Features Gear Ratios: Detailed gear ratios for all 6 speeds and final drive ratio will be present in the manual. Transmission Fluid: Specific type and capacity (likely SAE 10W-40 or 15W-50 motorcycle specific oil) will be detailed in the manual. 📐 Dimensions Exterior Overall Length: Refer to manual for exact specifications; typical for supermotos of this era. Overall Width: Refer to manual...
Specific engine codes for 2006-2007 SMR 450 R models would be detailed within the manual, likely referring to a 4-stroke, single-cylinder configuration.
👋 Introduction
Market Position
Motorcycle Segment:
Supermoto (SM) - A hybrid street-legal dirt bike optimized for asphalt riding, featuring road-biased suspension and tires.
Target Audience:
Performance-oriented riders, enthusiasts focused on agility and handling in urban and twisty road environments.
Competitive Analysis
Key Competitors Era:
Other 450cc supermotos from brands like KTM (e.g., 450 SXS/SMR), Yamaha (e.g., YZ450F converted), Honda (e.g., CRF450R converted), Suzuki (e.g., RM-Z450 converted).
Key Features
Manual Advantage 1:
Instant download availability for immediate access to critical repair information.
Manual Advantage 2:
Detailed step-by-step instructions with clear diagrams and illustrations for simplified repairs.
Manual Advantage 3:
Comprehensive coverage for all 2006-2007 SMR 450 R models, ensuring applicability.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (as manuals typically cover specifications and procedures applicable across different markets unless specific regional variations are noted).
Model Year Coverage:
2006, 2007
Model Variant Coverage:
All SMR 450 R models
Page Count
Estimated Page Count:
As this is a download, page count is variable based on print settings and specific content. However, workshop manuals for this era and model typically range from 300 to 600 pages.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (presumed, as per standard industry practice for manuals targeted at international markets and indicated by product description language).
Detailed instructions for replacing wear items and major components (e.g., pistons, valves, brake calipers, wheel bearings).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and chassis teardowns and rebuilds. Includes detailed technical specifications and diagnostic information.
Diagnostics:
Includes diagnostic trees and explanations for common problems, electrical system troubleshooting.
Torque Specifications:
Detailed torque values for all critical fasteners (engine, chassis, brakes).
Special Tools:
Lists and descriptions of special tools required for specific repair procedures.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Searchability:
PDF format typically allows for text search functionality (depending on how the PDF was created).
Print Quality
Printability:
Designed for printing, with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder, Liquid-Cooled, DOHC (Double Overhead Camshaft)
Displacement:
Approximately 449cc (specific bore and stroke will be detailed in the manual).
Bore X Stroke:
Refer to manual for exact specifications (typical for this class might be around 95mm x 63.4mm).
Compression Ratio:
Refer to manual for exact specifications (likely in the range of 12.0:1 to 13.5:1).
Performance
Horsepower:
Estimated 50-55 HP (at crank) for the 2006-2007 model, specific figures in manual.
Torque:
Refer to manual for exact specifications, typically strong mid-range torque delivery.
Fuel System
Carburetor Type:
Likely Keihin FCR (Flat CR) or similar high-performance carburetor, possibly 39mm or 41mm.
Fuel Delivery:
Carbureted
Ignition System:
Digital CDI (Capacitor Discharge Ignition), refer to manual for specific timing details.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate (Hydraulic or Cable actuation - refer to manual for specific confirmation).
Optional
Optional Transmissions:
N/A for this specific model year and variant.
Features
Gear Ratios:
Detailed gear ratios for all 6 speeds and final drive ratio will be present in the manual.
Transmission Fluid:
Specific type and capacity (likely SAE 10W-40 or 15W-50 motorcycle specific oil) will be detailed in the manual.
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications; typical for supermotos of this era.
Overall Width:
Refer to manual for exact specifications.
Seat Height:
Refer to manual for exact specifications (typically high for supermotos).
Ground Clearance:
Refer to manual for exact specifications.
Weights
Dry Weight:
Estimated around 110-120 kg (240-265 lbs); specific figure in manual.
Wet Weight:
Refer to manual for exact specifications (includes all fluids).
Fuel Tank Capacity:
Typically around 7-9 liters (1.8-2.4 US gal); specific figure in manual.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not subject to standardized crash test ratings like automobiles).
Active Features
Brakes:
Hydraulic disc brakes front and rear (e.g., Brembo or similar, specifications in manual).
Suspension:
Adjustable front forks (e.g., Marzocchi, WP) and rear monoshock (e.g., WP), critical for handling and stability.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (as per street-legality requirements).
Tires:
Street-legal sport or supermoto tires (e.g., 120/70-17 front, 150/60-17 rear); manual will specify recommended types and pressures.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a performance-oriented supermoto, not equipped with typical automotive infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control were standard on this model).
Connectivity
Connectivity Features:
N/A
Instrumentation
Dashboard:
Digital or analog tachometer, speedometer, odometer, trip meter, basic indicator lights. Specific layout in manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or time intervals (typically every 1000-2000 miles or annually for street use).
Air Filter Cleaning:
Regular checks and cleaning, especially under dusty conditions (manual will provide schedule).
Chain Lubrication Tension:
Frequent checks and adjustment (e.g., every 500 miles or as needed); manual provides exact procedure.
Valve Clearance Check:
Refer to manual for recommended interval (e.g., every 5000-10000 miles).
Fluid Specifications
Engine Oil Type:
API SG or higher, JASO MA certified, SAE 10W-40 or 15W-50 recommended; refer to manual for exact specification.
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors, mixed with distilled water (50/50 ratio); specific type in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1; refer to manual for precise recommendation and specifications.
Fork Oil Type:
Refer to manual for specific viscosity grade (e.g., 5W, 10W) and quantity.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings are typical wear items for performance motorcycles.
Engine Potential Issues:
Overheating if cooling system is not maintained, potential wear on valve train components with high mileage; manual will detail specific checks.
📚 Vehicle History
Brand Heritage
Husqvarna History:
Husqvarna is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903. Known for its off-road prowess and pioneering spirit.
Model Evolution
Smr Series Development:
The SMR series represents Husqvarna's entry into the modern supermoto segment, building on their strong dirt bike platforms and adapting them for street performance.
2006 2007 Updates:
This generation of SMR 450 R likely saw refinements in chassis, engine tuning, and suspension components over earlier iterations, reflecting the brand's focus on performance.
Production
Manufacturing Location:
Historically, Husqvarna motorcycles have been manufactured in Sweden, though ownership and production locations have changed over time. For this era, production was likely in Europe.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the 2006-2007 SMR 450 R are not widely documented in general automotive publications, but Husqvarna models of this era were generally well-regarded in the supermoto community for their performance and handling.
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