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Husqvarna SMR 511 2011 2012 Workshop Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR 511 Year: 2011, 2012 Vehicle Type: Supermoto Motorcycle Codes Chassis Code: SM 511 👋 Introduction Market Position Category: Performance off-road/street-legal motorcycle. Segment: Supermoto. Competitive Analysis Competitors: KTM 690 SMC R, Ducati Hypermotard, Aprilia Dorsoduro. Key Features Design Philosophy: Street-focused performance derived from Husqvarna's off-road heritage. Purpose: Designed for agile handling, spirited riding on paved surfaces with off-road inspired aesthetics. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Printable: Yes Page Count Estimated Page Count: Refer to manual for exact count, typically 300-500 pages for this type of comprehensive manual. 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, timing, fuel injection, lubrication, cooling. Transmission: Disassembly, assembly, gear inspection, clutch operation, maintenance. Fuel System: Fuel injection system diagnostics, components, pressure testing, pump and injector service. Ignition System: Ignition coil testing, spark plug specifications, ECU diagnostics, timing adjustments. Lubrication System: Oil pump service, oil filter replacement, oil pressure testing, fluid specifications. Exhaust System: Component identification, inspection, and potential repair guidance. Electrical System: Wiring diagrams, component testing, battery maintenance, lighting systems, starter and charging systems. Body And Frame: Panel removal and installation, fairing components, seat assembly, frame inspection. Suspension: Front fork service (seals, oil, springs), rear shock absorber overhaul, adjustment procedures. Brakes: Brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, disc inspection. Wheels And Tires: Tire pressure recommendations, wheel bearing inspection, rim specifications. Procedures Included Maintenance: Routine service, oil changes, filter replacements, chain adjustments, brake checks. Tune Ups: Engine tuning, idle speed adjustment, ignition timing checks, fuel system adjustments. Removal And Installation: Detailed instructions for removing and installing all major components and sub-assemblies. Disassembly And Assembly: Step-by-step procedures for complete engine and transmission breakdown and reassembly. Troubleshooting: Diagnostic procedures for common faults and problems across all systems. Wiring Diagrams: Comprehensive electrical schematics for clear understanding of system connections. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance and tune-ups to full engine and transmission overhauls. Target Audience: Professional technicians and experienced DIY mechanics familiar with general automotive practices. Manual Purpose Goal: To enable users to perform comprehensive repairs and maintenance, aiming for dealer-level quality service. Manual Value Benefit: Cost savings by performing DIY maintenance and repairs, increased understanding of vehicle systems. 📊 Manual Specifications File Format Type: PDF Delivery: Electronic Delivery via Email Searchability: Assumed to be text-searchable, common for professionally produced PDFs. Print Quality Resolution: High resolution suitable for printing detailed diagrams and text. Binding Type Physical Binding: Not Applicable (Digital Product) Paper Type Physical Paper: Not Applicable (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder. Displacement: 510.8 cc (approx.) Bore X Stroke: 98 mm x 71.5 mm (typical for this engine family) Cooling System: Liquid-cooled. Valve Train: DOHC, 4 valves. Performance Horsepower: Approximately 50-55 hp (subject to specific tune and regulations). Torque: Approximately 50-55 Nm (subject to specific tune and regulations). Fuel System Injection System: Electronic Fuel Injection (EFI), likely Keihin or Mikuni. Fuel Type: Unleaded gasoline (95 RON or higher recommended). 🔧 Transmission Standard Type: 6-speed sequential manual transmission. Clutch: Wet, multi-plate clutch. Features Gear Ratios: Specific ratios detailed within the manual. Final Drive: Chain drive. 📐 Dimensions Exterior Length: Refer to manual for exact dimensions. Width: Refer to manual for exact dimensions. Height: Refer to manual for exact dimensions. Weights Dry Weight: Approx. 138 kg (without fluids). Wet Weight: Approx. 145-150 kg (with all fluids). 🛡️ Safety Features Ratings Crash Test Results: Not Applicable (motorcycle). Active Features ABS: Optional/Market Dependent (check specific model for ABS availability). Passive Features Lighting: Headlight, tail light, brake lights, turn signals. 💡 Technology Features Infotainment Display: Digital LCD instrument cluster with basic information (speed, RPM, fuel level, trip meter). Driver Assistance ABS: Optional ABS system available on certain models. Connectivity Smartphone Integration: None. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 km or annually, refer to manual for precise interval. Air Filter Cleaning: Every 5,000 km or as needed based on conditions. Spark Plug Replacement: Refer to manual, typically around 10,000-15,000 km. Fluid Specifications Engine Oil Type: Semi-synthetic or fully synthetic SAE 10W-50 or 15W-50 motorcycle oil meeting JASO MA/MA2 standards. Coolant Type: Ethylene glycol-based coolant, mixed 50/50 with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 brake fluid. Known Issues Common Complaints: Potential for stator issues, fuel pump reliability, clutch judder on some units, early model EFI mapping refinements. Preventative Maintenance: Regular chain lubrication and adjustment, coolant system flushing, timely valve clearance checks are crucial. 📚 Vehicle History Brand Heritage Manufacturer Origin: Swedish (originally), later acquired by KTM. Model Evolution Development: The SMR series is derived from Husqvarna's successful off-road motocross and enduro platforms, adapted for street use. Production Manufacturing Location: Italy (under BMW ownership at...
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Husqvarna SMR 511 2011 2012 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR 511
Year:
2011, 2012
Vehicle Type:
Supermoto Motorcycle
Codes
Chassis Code:
SM 511
👋 Introduction
Market Position
Category:
Performance off-road/street-legal motorcycle.
Segment:
Supermoto.
Competitive Analysis
Competitors:
KTM 690 SMC R, Ducati Hypermotard, Aprilia Dorsoduro.
Key Features
Design Philosophy:
Street-focused performance derived from Husqvarna's off-road heritage.
Purpose:
Designed for agile handling, spirited riding on paved surfaces with off-road inspired aesthetics.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF Download
Printable:
Yes
Page Count
Estimated Page Count:
Refer to manual for exact count, typically 300-500 pages for this type of comprehensive manual.
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, assembly, timing, fuel injection, lubrication, cooling.
Transmission:
Disassembly, assembly, gear inspection, clutch operation, maintenance.
Fuel System:
Fuel injection system diagnostics, components, pressure testing, pump and injector service.
Ignition System:
Ignition coil testing, spark plug specifications, ECU diagnostics, timing adjustments.
Lubrication System:
Oil pump service, oil filter replacement, oil pressure testing, fluid specifications.
Exhaust System:
Component identification, inspection, and potential repair guidance.
Electrical System:
Wiring diagrams, component testing, battery maintenance, lighting systems, starter and charging systems.
Body And Frame:
Panel removal and installation, fairing components, seat assembly, frame inspection.
Suspension:
Front fork service (seals, oil, springs), rear shock absorber overhaul, adjustment procedures.
Brakes:
Brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, disc inspection.
Wheels And Tires:
Tire pressure recommendations, wheel bearing inspection, rim specifications.
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, chain adjustments, brake checks.
Tune Ups:
Engine tuning, idle speed adjustment, ignition timing checks, fuel system adjustments.
Removal And Installation:
Detailed instructions for removing and installing all major components and sub-assemblies.
Disassembly And Assembly:
Step-by-step procedures for complete engine and transmission breakdown and reassembly.
Troubleshooting:
Diagnostic procedures for common faults and problems across all systems.
Wiring Diagrams:
Comprehensive electrical schematics for clear understanding of system connections.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance and tune-ups to full engine and transmission overhauls.
Target Audience:
Professional technicians and experienced DIY mechanics familiar with general automotive practices.
Manual Purpose
Goal:
To enable users to perform comprehensive repairs and maintenance, aiming for dealer-level quality service.
Manual Value
Benefit:
Cost savings by performing DIY maintenance and repairs, increased understanding of vehicle systems.
📊 Manual Specifications
File Format
Type:
PDF
Delivery:
Electronic Delivery via Email
Searchability:
Assumed to be text-searchable, common for professionally produced PDFs.
Print Quality
Resolution:
High resolution suitable for printing detailed diagrams and text.
Binding Type
Physical Binding:
Not Applicable (Digital Product)
Paper Type
Physical Paper:
Not Applicable (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder.
Displacement:
510.8 cc (approx.)
Bore X Stroke:
98 mm x 71.5 mm (typical for this engine family)
Cooling System:
Liquid-cooled.
Valve Train:
DOHC, 4 valves.
Performance
Horsepower:
Approximately 50-55 hp (subject to specific tune and regulations).
Torque:
Approximately 50-55 Nm (subject to specific tune and regulations).
Fuel System
Injection System:
Electronic Fuel Injection (EFI), likely Keihin or Mikuni.
Fuel Type:
Unleaded gasoline (95 RON or higher recommended).
🔧 Transmission
Standard
Type:
6-speed sequential manual transmission.
Clutch:
Wet, multi-plate clutch.
Features
Gear Ratios:
Specific ratios detailed within the manual.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions.
Width:
Refer to manual for exact dimensions.
Height:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Approx. 138 kg (without fluids).
Wet Weight:
Approx. 145-150 kg (with all fluids).
🛡️ Safety Features
Ratings
Crash Test Results:
Not Applicable (motorcycle).
Active Features
ABS:
Optional/Market Dependent (check specific model for ABS availability).
Passive Features
Lighting:
Headlight, tail light, brake lights, turn signals.
💡 Technology Features
Infotainment
Display:
Digital LCD instrument cluster with basic information (speed, RPM, fuel level, trip meter).
Driver Assistance
ABS:
Optional ABS system available on certain models.
Connectivity
Smartphone Integration:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 km or annually, refer to manual for precise interval.
Air Filter Cleaning:
Every 5,000 km or as needed based on conditions.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 km.
Fluid Specifications
Engine Oil Type:
Semi-synthetic or fully synthetic SAE 10W-50 or 15W-50 motorcycle oil meeting JASO MA/MA2 standards.
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid.
Known Issues
Common Complaints:
Potential for stator issues, fuel pump reliability, clutch judder on some units, early model EFI mapping refinements.
Preventative Maintenance:
Regular chain lubrication and adjustment, coolant system flushing, timely valve clearance checks are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Swedish (originally), later acquired by KTM.
Model Evolution
Development:
The SMR series is derived from Husqvarna's successful off-road motocross and enduro platforms, adapted for street use.
Production
Manufacturing Location:
Italy (under BMW ownership at the time of these models).
🏆 Awards & Recognition
Recognitions
Industry Awards:
Husqvarna motorcycles generally well-regarded for their performance and off-road pedigree; specific awards for SMR 511 model not widely documented.
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