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Husqvarna SMR 511 2011 2012 Workshop Service Manual

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The Husqvarna SMR 511 is a Supermoto motorcycle produced for the 2011 and 2012 model years. This performance-oriented machine is derived from Husqvarna's strong off-road heritage, adapted for agile handling and spirited riding on paved surfaces. It features a liquid-cooled, four-stroke, single-cylinder engine with electronic fuel injection, delivering approximately 50-55 horsepower and 50-55 Nm of torque. The motorcycle is equipped with a 6-speed sequential manual transmission and a wet, multi-plate clutch. With a dry weight of approximately 138 kg, the SMR 511 offers a focused riding experience, positioned within the Supermoto segment against competitors like the KTM 690 SMC R and Ducati Hypermotard. This Workshop Service Manual in English provides comprehensive guidance for the Husqvarna SMR 511 (SM 511 chassis code). It covers all essential aspects of maintenance and repair, including detailed procedures for the engine, transmission, fuel system, ignition, lubrication, exhaust, electrical systems, body, frame, suspension, brakes, and wheels. The manual includes step-by-step instructions for disassembly, assembly, removal, installation, tune-ups, and troubleshooting, along with essential wiring diagrams and identification of special tools. It is designed to empower professional technicians and experienced DIY mechanics to maintain and repair the vehicle to a high standard, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR 511 Year: 2011, 2012 Vehicle Type: Supermoto Motorcycle Codes Chassis Code: SM 511 👋 Introduction Market Position Category: Performance off-road/street-legal motorcycle. Segment: Supermoto. Competitive Analysis Competitors: KTM 690 SMC R, Ducati Hypermotard, Aprilia Dorsoduro. Key Features Design Philosophy: Street-focused performance derived from Husqvarna's off-road heritage. Purpose: Designed for agile handling, spirited riding on paved surfaces with off-road inspired aesthetics. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Printable: Yes Page Count Estimated Page Count: Refer to manual for exact count, typically 300-500 pages for this type of comprehensive manual. 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, timing, fuel injection, lubrication, cooling. Transmission: Disassembly, assembly, gear inspection, clutch operation, maintenance. Fuel System: Fuel injection system diagnostics, components, pressure testing, pump and injector service. Ignition System: Ignition coil testing, spark plug specifications, ECU diagnostics, timing adjustments. Lubrication System: Oil pump service, oil filter replacement, oil pressure testing, fluid specifications. Exhaust System: Component identification, inspection, and potential repair guidance. Electrical System: Wiring diagrams, component testing, battery maintenance, lighting systems, starter and charging systems. Body And Frame: Panel removal and installation, fairing components, seat assembly, frame inspection. Suspension: Front fork service (seals, oil, springs), rear shock absorber overhaul, adjustment procedures. Brakes: Brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, disc inspection. Wheels And Tires: Tire pressure recommendations, wheel bearing inspection, rim specifications. Procedures Included Maintenance: Routine service, oil changes, filter replacements, chain adjustments, brake checks. Tune Ups: Engine tuning, idle speed adjustment, ignition timing checks, fuel system adjustments. Removal And Installation: Detailed instructions for removing and installing all major components and sub-assemblies. Disassembly And Assembly: Step-by-step procedures for complete engine and transmission breakdown and reassembly. Troubleshooting: Diagnostic procedures for common faults and problems across all systems. Wiring Diagrams: Comprehensive electrical schematics for clear understanding of system connections. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance and tune-ups to full engine and transmission overhauls. Target Audience: Professional technicians and experienced DIY mechanics familiar with general automotive practices. Manual Purpose Goal: To enable users to perform comprehensive repairs and maintenance, aiming for dealer-level quality service. Manual Value Benefit: Cost savings by performing DIY maintenance and repairs, increased understanding of vehicle systems. 📊 Manual Specifications File Format Type: PDF Delivery: Electronic Delivery via Email Searchability: Assumed to be text-searchable, common for professionally produced PDFs. Print Quality Resolution: High resolution suitable for printing detailed diagrams and text. Binding Type Physical Binding: Not Applicable (Digital Product) Paper Type Physical Paper: Not Applicable (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder. Displacement: 510.8 cc (approx.) Bore X Stroke: 98 mm x 71.5 mm (typical for this engine family) Cooling System: Liquid-cooled. Valve Train: DOHC, 4 valves. Performance Horsepower: Approximately 50-55 hp (subject to specific tune and regulations). Torque: Approximately 50-55 Nm (subject to specific tune and regulations). Fuel System Injection System: Electronic Fuel Injection (EFI), likely Keihin or Mikuni. Fuel Type: Unleaded gasoline (95 RON or higher recommended). 🔧 Transmission Standard Type: 6-speed sequential manual transmission. Clutch: Wet, multi-plate clutch. Features Gear Ratios: Specific ratios detailed within the manual. Final Drive: Chain drive. 📐 Dimensions Exterior Length: Refer to manual for exact dimensions. Width: Refer to manual for exact dimensions. Height: Refer to manual for exact dimensions. Weights Dry Weight: Approx. 138 kg (without fluids). Wet Weight: Approx. 145-150 kg (with all fluids). 🛡️ Safety Features Ratings Crash Test Results: Not Applicable (motorcycle). Active Features ABS: Optional/Market Dependent (check specific model for ABS availability)....
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Husqvarna SMR 511 2011 2012 Workshop Service ManualHusqvarna SMR 511 2011 2012 Workshop Service ManualHusqvarna SMR 511 2011 2012 Workshop Service ManualHusqvarna SMR 511 2011 2012 Workshop Service Manual
The Husqvarna SMR 511 is a Supermoto motorcycle produced for the 2011 and 2012 model years. This performance-oriented machine is derived from Husqvarna's strong off-road heritage, adapted for agile handling and spirited riding on paved surfaces. It features a liquid-cooled, four-stroke, single-cylinder engine with electronic fuel injection, delivering approximately 50-55 horsepower and 50-55 Nm of torque. The motorcycle is equipped with a 6-speed sequential manual transmission and a wet, multi-plate clutch. With a dry weight of approximately 138 kg, the SMR 511 offers a focused riding experience, positioned within the Supermoto segment against competitors like the KTM 690 SMC R and Ducati Hypermotard. This Workshop Service Manual in English provides comprehensive guidance for the Husqvarna SMR 511 (SM 511 chassis code). It covers all essential aspects of maintenance and repair, including detailed procedures for the engine, transmission, fuel system, ignition, lubrication, exhaust, electrical systems, body, frame, suspension, brakes, and wheels. The manual includes step-by-step instructions for disassembly, assembly, removal, installation, tune-ups, and troubleshooting, along with essential wiring diagrams and identification of special tools. It is designed to empower professional technicians and experienced DIY mechanics to maintain and repair the vehicle to a high standard, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR 511
Year:
2011, 2012
Vehicle Type:
Supermoto Motorcycle
Codes
Chassis Code:
SM 511
👋 Introduction
Market Position
Category:
Performance off-road/street-legal motorcycle.
Segment:
Supermoto.
Competitive Analysis
Competitors:
KTM 690 SMC R, Ducati Hypermotard, Aprilia Dorsoduro.
Key Features
Design Philosophy:
Street-focused performance derived from Husqvarna's off-road heritage.
Purpose:
Designed for agile handling, spirited riding on paved surfaces with off-road inspired aesthetics.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF Download
Printable:
Yes
Page Count
Estimated Page Count:
Refer to manual for exact count, typically 300-500 pages for this type of comprehensive manual.
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, assembly, timing, fuel injection, lubrication, cooling.
Transmission:
Disassembly, assembly, gear inspection, clutch operation, maintenance.
Fuel System:
Fuel injection system diagnostics, components, pressure testing, pump and injector service.
Ignition System:
Ignition coil testing, spark plug specifications, ECU diagnostics, timing adjustments.
Lubrication System:
Oil pump service, oil filter replacement, oil pressure testing, fluid specifications.
Exhaust System:
Component identification, inspection, and potential repair guidance.
Electrical System:
Wiring diagrams, component testing, battery maintenance, lighting systems, starter and charging systems.
Body And Frame:
Panel removal and installation, fairing components, seat assembly, frame inspection.
Suspension:
Front fork service (seals, oil, springs), rear shock absorber overhaul, adjustment procedures.
Brakes:
Brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, disc inspection.
Wheels And Tires:
Tire pressure recommendations, wheel bearing inspection, rim specifications.
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, chain adjustments, brake checks.
Tune Ups:
Engine tuning, idle speed adjustment, ignition timing checks, fuel system adjustments.
Removal And Installation:
Detailed instructions for removing and installing all major components and sub-assemblies.
Disassembly And Assembly:
Step-by-step procedures for complete engine and transmission breakdown and reassembly.
Troubleshooting:
Diagnostic procedures for common faults and problems across all systems.
Wiring Diagrams:
Comprehensive electrical schematics for clear understanding of system connections.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance and tune-ups to full engine and transmission overhauls.
Target Audience:
Professional technicians and experienced DIY mechanics familiar with general automotive practices.
Manual Purpose
Goal:
To enable users to perform comprehensive repairs and maintenance, aiming for dealer-level quality service.
Manual Value
Benefit:
Cost savings by performing DIY maintenance and repairs, increased understanding of vehicle systems.
📊 Manual Specifications
File Format
Type:
PDF
Delivery:
Electronic Delivery via Email
Searchability:
Assumed to be text-searchable, common for professionally produced PDFs.
Print Quality
Resolution:
High resolution suitable for printing detailed diagrams and text.
Binding Type
Physical Binding:
Not Applicable (Digital Product)
Paper Type
Physical Paper:
Not Applicable (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder.
Displacement:
510.8 cc (approx.)
Bore X Stroke:
98 mm x 71.5 mm (typical for this engine family)
Cooling System:
Liquid-cooled.
Valve Train:
DOHC, 4 valves.
Performance
Horsepower:
Approximately 50-55 hp (subject to specific tune and regulations).
Torque:
Approximately 50-55 Nm (subject to specific tune and regulations).
Fuel System
Injection System:
Electronic Fuel Injection (EFI), likely Keihin or Mikuni.
Fuel Type:
Unleaded gasoline (95 RON or higher recommended).
🔧 Transmission
Standard
Type:
6-speed sequential manual transmission.
Clutch:
Wet, multi-plate clutch.
Features
Gear Ratios:
Specific ratios detailed within the manual.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions.
Width:
Refer to manual for exact dimensions.
Height:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Approx. 138 kg (without fluids).
Wet Weight:
Approx. 145-150 kg (with all fluids).
🛡️ Safety Features
Ratings
Crash Test Results:
Not Applicable (motorcycle).
Active Features
ABS:
Optional/Market Dependent (check specific model for ABS availability).
Passive Features
Lighting:
Headlight, tail light, brake lights, turn signals.
💡 Technology Features
Infotainment
Display:
Digital LCD instrument cluster with basic information (speed, RPM, fuel level, trip meter).
Driver Assistance
ABS:
Optional ABS system available on certain models.
Connectivity
Smartphone Integration:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 km or annually, refer to manual for precise interval.
Air Filter Cleaning:
Every 5,000 km or as needed based on conditions.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 km.
Fluid Specifications
Engine Oil Type:
Semi-synthetic or fully synthetic SAE 10W-50 or 15W-50 motorcycle oil meeting JASO MA/MA2 standards.
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid.
Known Issues
Common Complaints:
Potential for stator issues, fuel pump reliability, clutch judder on some units, early model EFI mapping refinements.
Preventative Maintenance:
Regular chain lubrication and adjustment, coolant system flushing, timely valve clearance checks are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Swedish (originally), later acquired by KTM.
Model Evolution
Development:
The SMR series is derived from Husqvarna's successful off-road motocross and enduro platforms, adapted for street use.
Production
Manufacturing Location:
Italy (under BMW ownership at the time of these models).
🏆 Awards & Recognition
Recognitions
Industry Awards:
Husqvarna motorcycles generally well-regarded for their performance and off-road pedigree; specific awards for SMR 511 model not widely documented.
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