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HUSQVARNA SMR 630 Digital Workshop Repair Manual 2004-2005 PDF Download
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Basic Information Identification Make: Husqvarna Model: SMR 630 Model Variant: Supermoto Year: 2004-2005 Codes Engine Code: Likely derived from a Rotax or similar, specific code not provided in product info...
Type: Motorcycles
Vendor:
Sku: 29783
Tags:
Husqvarna
SMR Models
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| Basic Information | |
| Identification | |
| Make: | Husqvarna |
| Model: | SMR 630 |
| Model Variant: | Supermoto |
| Year: | 2004-2005 |
| Codes | |
| Engine Code: | Likely derived from a Rotax or similar, specific code not provided in product info but expected in manual. |
| Introduction | |
| Market Position | |
| Target Audience: | Owners of Husqvarna SMR 630 motorcycles from 2004-2005, mechanics, restoration enthusiasts. |
| Competitive Analysis | |
| Value Proposition: | Provides professional-level repair and maintenance information, enabling significant cost savings on servicing and repairs compared to dealership labor rates. |
| Key Features | |
| Accessibility: | Instant download, viewable and printable on Windows and Mac computers, user-friendly interface. |
| Content Completeness: | Covers all diagnostic and repair procedures from A-Z, replicating the information available to professional technicians. |
| Manual Details | |
| Coverage Areas | |
| Systems Covered: | Engine, Fuel System, Ignition System, Cooling System, Transmission, Clutch, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Wheels, Tires, Bodywork, Tools, Troubleshooting, Specifications, Maintenance. |
| Page Count | |
| Estimated Page Count: | Likely 300-600 pages (typical for comprehensive workshop manuals, specific number not provided). |
| Manual Type | |
| Type: | Digital Workshop Repair Manual |
| Language | |
| Language: | English (implied by product description and typical for this type of manual) |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed information on engine teardown, inspection, assembly, piston, rings, cylinder, crankshaft, connecting rods, valves, camshafts, timing. |
| Fuel System: | Carburetor (likely Mikuni) tuning, cleaning, rebuilding, fuel pump, fuel lines, fuel tank. |
| Ignition System: | CDI system, spark plugs, ignition coil, wiring diagrams, troubleshooting ignition faults. |
| Cooling System: | Radiator, hoses, coolant, water pump, thermostat operation and replacement. |
| Transmission Drivetrain: | Gearbox disassembly, inspection, assembly, gear ratios, clutch operation, clutch plates, primary drive. |
| Chassis Frame: | Frame inspection, welds, mounting points, steering head bearings. |
| Front Suspension: | Upside-down fork (USD) disassembly, seal replacement, oil levels, damping adjustments, spring rates. |
| Rear Suspension: | Monoshock absorber, linkage system, swingarm, bearing inspection and replacement, adjustment procedures. |
| Brakes Front: | Brake caliper, master cylinder, brake lines, brake fluid specifications, rotor inspection, pad replacement. |
| Brakes Rear: | Brake caliper, master cylinder, brake lines, brake fluid specifications, rotor inspection, pad replacement. |
| Electrical System: | Wiring diagrams, lighting system, battery, starter motor, charging system, fuses, relays, switches. |
| Wheels Tires: | Wheel bearing maintenance, tire pressure recommendations, wheel balancing, spoke tension (if applicable). |
| Bodywork Plastics: | Fairing removal and installation, seat, fuel tank cover, fender replacement. |
| Exhaust System: | Inspection, maintenance, and potential repair or replacement of the exhaust system. |
| Procedures Included | |
| Scheduled Maintenance: | Oil changes, filter replacements, chain adjustment, spark plug checks, valve clearance checks (if applicable). |
| Troubleshooting Diagnostics: | Step-by-step diagnostic procedures for common and uncommon issues, fault finding charts. |
| Engine Rebuild: | Complete engine disassembly, component inspection, reassembly with torque specifications. |
| Suspension Rebuild: | Fork and shock absorber service, seal replacement, fluid changes. |
| Brake System Service: | Bleeding procedures, caliper overhaul, master cylinder rebuild, pad and rotor replacement. |
| Electrical Component Testing: | Testing of stator, regulator/rectifier, starter solenoid, switches. |
| Carburetor Synchronization Adjustment: | Detailed instructions for tuning the carburetor for optimal performance. |
| Lubrication Points: | Specific lubrication schedules and points for the chassis, bearings, and cables. |
| Tool Requirements: | List of special tools and general tools required for various repair and maintenance procedures. |
| Technical Depth | |
| Depth Of Information: | Comprehensive, covering all aspects from basic maintenance to full engine and chassis overhauls, suitable for professional technicians and advanced DIY mechanics. |
| Diagnostic Capability: | High, with specific fault codes and troubleshooting trees likely included. |
| Repair Instructions: | Detailed, step-by-step instructions with supporting visuals. |
| Torque Specifications: | All critical torque specifications for engine, chassis, and suspension fasteners are included. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Likely text-searchable PDF, enabling quick information retrieval. |
| Print Quality | |
| Image Resolution: | High Quality Photos, Illustrations And Diagrams (as per product description), suitable for printing. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper Quality: | N/A (Digital Download, printable on user's choice of paper). |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Single-cylinder, 4-stroke (likely a potent off-road based engine). |
| Displacement: | 630cc (as indicated by model name). |
| Bore X Stroke: | Specifics not provided, but will be detailed in the manual. |
| Cooling Method: | Liquid-cooled (typical for this performance level). |
| Performance | |
| Horsepower Approximate: | Likely in the 50-60 HP range, specific figures to be confirmed in the manual. |
| Torque Approximate: | Torque figures will be detailed in the manual. |
| Fuel System | |
| Carburetor Type: | Likely a large-bore Mikuni (e.g., VM38 or similar) or Keihin FCR. |
| Fuel Delivery: | Gravity feed from fuel tank, potentially with a fuel pump if required by tank design. |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed, constant mesh. |
| Features | |
| Clutch Type: | Wet, multi-plate, cable-actuated. |
| Gear Ratios: | Specific gear ratios will be detailed in the manual. |
| Dimensions | |
| Exterior | |
| Wheelbase: | Specific dimensions will be detailed in the manual. |
| Seat Height: | Specific dimensions will be detailed in the manual. |
| Weights | |
| Dry Weight Approximate: | Likely around 140-150 kg, specific weight to be confirmed in the manual. |
| Safety Features | |
| Ratings | |
| Safety Features: | Standard motorcycle safety features: effective braking system, lighting, durable construction. No electronic rider aids like ABS are expected for this era/model. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | N/A (This is a performance-oriented Supermoto, not equipped with modern infotainment systems). |
| Driver Assistance | |
| Rider Assistance Features: | N/A (No electronic rider aids like ABS or traction control are present on this model). |
| Connectivity | |
| Connectivity Options: | N/A |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000-5,000 km or annually, specific recommendation in manual. |
| Valve Clearance Interval: | Likely around 5,000-10,000 km, requiring manual consultation. |
| Fluid Specifications | |
| Engine Oil Type: | 10W-40 or 15W-50 semi-synthetic or fully-synthetic motorcycle oil, specific API/JASO rating to be confirmed in manual. |
| Fork Oil Type: | Specific viscosity (e.g., SAE 5W or 10W) and volume for front forks detailed in manual. |
| Brake Fluid Type: | DOT 4 or DOT 5.1 brake fluid, specified in manual. |
| Coolant Type: | Ethylene glycol-based antifreeze, mixed with distilled water. Specific ratio and type to be confirmed. |
| Known Issues | |
| Common Wear Items: | Clutch plates, fork seals, wheel bearings, chain and sprockets, brake pads, exhaust system components. Specific issues and solutions will be in the manual. |
| Carburetor Performance: | Can be sensitive to altitude and temperature changes; proper tuning is crucial for optimal performance. |
| Electrical Connections: | Corrosion or loose connections on lighting and ignition components can cause intermittent issues. |
| Vehicle History | |
| Brand Heritage | |
| Brand Origin: | Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, originating in Sweden in 1903. |
| Model Evolution | |
| Smr Lineage: | The SMR series represents Husqvarna's successful foray into the Supermoto segment, leveraging their off-road expertise for a street-focused, agile machine. |
| Production | |
| Manufacturing Location: | During this period, Husqvarna motorcycles were manufactured in Italy. |
| Awards & Recognition | |
| Recognitions | |
| Model Reputation: | The SMR 630 is generally well-regarded for its aggressive styling, potent engine, and agile handling, making it a capable machine for both street riding and occasional track use. |