Husqvarna SMR511 2011 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: SMR511 Year: 2011 Codes Vin Prefix: HP7 👋 Introduction Market Position Motorcycle Segment: Supermoto (SMR) - designed for versatility on road and off-road surfaces, blending street-legal features with dirt bike handling. Target Audience: Enthusiast riders, DIY mechanics, and professional workshops seeking in-depth knowledge for maintenance and repair. Competitive Analysis Key Competitors: Other European and Japanese supermoto models of the era, such as KTM EXC/SMC series, Yamaha WRX, Suzuki DR-Z400SM. Key Features Vehicle Philosophy: Combines agile handling, potent engine performance, and a robust chassis for spirited riding. Manual Value Proposition: Provides essential, factory-authorized information to maintain peak performance, ensure reliability, and facilitate efficient repairs. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Page Count Estimated Page Count: Extensive (typically 300-500+ pages for this type of manual, actual count not specified) 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, and reassembly of the engine, including cylinder head, pistons, crankshaft, connecting rods, valves, camshafts, and timing components. Engine Fuel System: Inspection and servicing of the fuel injection system (EFI), fuel pump, injectors, fuel lines, and fuel filter. Engine Lubrication System: Oil pump operation, oil filter replacement, oil change procedures, and oil pressure checks. Ignition System: Spark plug inspection and replacement, ignition coil testing, and ignition timing (if applicable). Cooling System: Radiator, coolant hoses, water pump, thermostat, and coolant flush/refill procedures. Transmission And Drivetrain: Clutch operation and adjustment, gearbox disassembly and assembly, chain and sprocket maintenance, wheel bearing service. Brakes: Front and rear brake caliper service, pad replacement, brake fluid bleeding, brake hose inspection, master cylinder service. Suspension: Front fork disassembly, service, and tuning; rear shock absorber servicing and adjustment; linkage maintenance. Steering: Handlebar removal and installation, steering stem bearing service and adjustment. Electrical System: Battery testing and maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, wiring diagrams, fuses, and relays. Chassis And Frame: Frame inspection, swingarm service, footpeg and lever adjustments. Bodywork And Trim: Fairing removal and installation, seat service, fender maintenance. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment, brake pad inspection, tire pressure checks. Troubleshooting: Diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical noises. Repair And Rebuild: Step-by-step instructions for complete engine rebuilds, suspension overhauls, brake caliper repairs, and component replacements. Tune Up: Carburetor synchronization (if applicable, though this is EFI), idle speed adjustment, throttle cable adjustment. Torque Specifications: Crucial torque values for all fasteners to ensure proper assembly and prevent component damage. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including electrical system testing, sensor testing, and troubleshooting common failure points. Rebuild Instructions: Comprehensive rebuild procedures for major components such as the engine, transmission, and suspension forks. Special Tools: Identification and usage of specialized tools required for specific maintenance and repair procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Resolution: Typically high resolution for clear diagrams and text, suitable for printing. Binding Type Binding: Not applicable (PDF Download) Paper Type Paper: Not applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 477.6 cc Bore X Stroke: 98 mm x 63.1 mm Compression Ratio: 12.0:1 Valvetrain: DOHC, 4 valves Performance Horsepower Approx: Approximately 45-50 HP (specific dyno figures vary) Torque Approx: Approximately 40-43 Nm (specific dyno figures vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON)/2 Lubrication System Oil Type And Capacity: SAE 10W-40, API SG/SH/SJ, JASO MA (Capacity: approx. 1.6 liters with filter change) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-plate, cable-actuated Final Drive: O-ring sealed chain, 520 pitch 📐 Dimensions Exterior Length: Approx. 2170 mm (85.4 in) Width: Approx. 810 mm (31.9 in) at handlebars Height: Approx. 1240 mm (48.8 in) at handlebars Seat Height: Approx. 910 mm (35.8 in) Wheelbase: Approx. 1475 mm (58.1 in) Weights Dry Weight: Approx. 128 kg (282.2 lbs) Wet Weight: Approx. 138 kg (304.2 lbs) (with all fluids) Fuel Tank Capacity: 9.5 Liters (2.5 US gal) 🛡️ Safety Features Ratings Safety Certifications: CE, EPA, CARB (as applicable for street legality) Active Features Braking System: Hydraulic disc brakes front and rear. Front Brake: 320 mm single disc with 4-piston caliper Rear Brake: 240 mm single disc with 2-piston caliper Passive Features Lighting: Headlight, taillight, brake lights, turn signals (street-legal configuration). 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster providing speed, RPM, odometer, trip meters, clock, and diagnostic indicators. Driver Assistance ABS: ABS was often an optional extra on this model, and its presence/functionality will be detailed in the manual. Connectivity Connectivity Features: N/A (basic motorcycle technology for this era)...
Supermoto (SMR) - designed for versatility on road and off-road surfaces, blending street-legal features with dirt bike handling.
Target Audience:
Enthusiast riders, DIY mechanics, and professional workshops seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Key Competitors:
Other European and Japanese supermoto models of the era, such as KTM EXC/SMC series, Yamaha WRX, Suzuki DR-Z400SM.
Key Features
Vehicle Philosophy:
Combines agile handling, potent engine performance, and a robust chassis for spirited riding.
Manual Value Proposition:
Provides essential, factory-authorized information to maintain peak performance, ensure reliability, and facilitate efficient repairs.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Extensive (typically 300-500+ pages for this type of manual, actual count not specified)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, and reassembly of the engine, including cylinder head, pistons, crankshaft, connecting rods, valves, camshafts, and timing components.
Engine Fuel System:
Inspection and servicing of the fuel injection system (EFI), fuel pump, injectors, fuel lines, and fuel filter.
Spark plug inspection and replacement, ignition coil testing, and ignition timing (if applicable).
Cooling System:
Radiator, coolant hoses, water pump, thermostat, and coolant flush/refill procedures.
Transmission And Drivetrain:
Clutch operation and adjustment, gearbox disassembly and assembly, chain and sprocket maintenance, wheel bearing service.
Brakes:
Front and rear brake caliper service, pad replacement, brake fluid bleeding, brake hose inspection, master cylinder service.
Suspension:
Front fork disassembly, service, and tuning; rear shock absorber servicing and adjustment; linkage maintenance.
Steering:
Handlebar removal and installation, steering stem bearing service and adjustment.
Electrical System:
Battery testing and maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, wiring diagrams, fuses, and relays.
Chassis And Frame:
Frame inspection, swingarm service, footpeg and lever adjustments.
Bodywork And Trim:
Fairing removal and installation, seat service, fender maintenance.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment, brake pad inspection, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical noises.
Repair And Rebuild:
Step-by-step instructions for complete engine rebuilds, suspension overhauls, brake caliper repairs, and component replacements.
Tune Up:
Carburetor synchronization (if applicable, though this is EFI), idle speed adjustment, throttle cable adjustment.
Torque Specifications:
Crucial torque values for all fasteners to ensure proper assembly and prevent component damage.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including electrical system testing, sensor testing, and troubleshooting common failure points.
Rebuild Instructions:
Comprehensive rebuild procedures for major components such as the engine, transmission, and suspension forks.
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality
Resolution:
Typically high resolution for clear diagrams and text, suitable for printing.
Binding Type
Binding:
Not applicable (PDF Download)
Paper Type
Paper:
Not applicable (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
477.6 cc
Bore X Stroke:
98 mm x 63.1 mm
Compression Ratio:
12.0:1
Valvetrain:
DOHC, 4 valves
Performance
Horsepower Approx:
Approximately 45-50 HP (specific dyno figures vary)
Torque Approx:
Approximately 40-43 Nm (specific dyno figures vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Digital LCD instrument cluster providing speed, RPM, odometer, trip meters, clock, and diagnostic indicators.
Driver Assistance
ABS:
ABS was often an optional extra on this model, and its presence/functionality will be detailed in the manual.
Connectivity
Connectivity Features:
N/A (basic motorcycle technology for this era)
Engine Management
ECU:
Engine Control Unit (ECU) managing fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (whichever comes first), or as per manual recommendation for severe use.
Air Filter Cleaning:
Every 500 km or annually, depending on riding conditions.
Spark Plug Check:
Every 3,000 km.
Chain Maintenance:
Lubricate and adjust chain every 500 km.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant (50% mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Potential Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, and chain/sprockets are common wear items on performance motorcycles.
Electrical Connectors:
Some owners report corrosion or loose connections in electrical connectors if not protected from elements.
Fueling Recommendations:
Using premium fuel (91+ octane) is recommended to prevent knocking and ensure optimal engine performance.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, known for its off-road prowess and innovation.
Model Evolution
Smr Lineage:
The SMR series represents Husqvarna's commitment to the supermoto segment, evolving from their off-road enduro platforms.
Production
Manufacturing Location:
Primarily Italy during this ownership period (under BMW Motorrad).
🏆 Awards & Recognition
Recognitions
Industry Acknowledgement:
Husqvarna motorcycles are generally well-regarded for their performance and build quality within the enthusiast community. Specific awards for the 2011 SMR511 are not widely documented in general publications.
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