This manual covers the 2006 TE and TC series motorcycles, including the TE 250, TE 450, TE 510, TC 250, TC 450, and TC 510 models. These models represent a continuation of a rich heritage in off-road motorcycling, built for performance and durability in demanding conditions. The engineering quality of these machines is reflected in their robust design and suitability for both competitive riding and general off-road use. This comprehensive service manual provides detailed information for maintenance, repair, and troubleshooting of your TE/TC motorcycle. It covers all essential systems, including engine disassembly and overhaul, suspension, brakes, and electrical systems. The manual offers clear, step-by-step instructions, technical specifications, and torque settings, making it an invaluable resource for DIY enthusiasts, professional technicians, and workshops seeking to maintain their vehicles in optimal condition. 🏷️ Basic Information Identification Make: Husqvarna Model: TE/TC Year: 2006 Sub Models: TE 250, TE 450, TE 510, TC 250, TC 450, TC 510 Regions Covered: USA/CDN-AUS models specifically mentioned, implied global coverage Codes Engine Codes: Not specified, but models indicate 250cc, 450cc, and 510cc engine variants Chassis Codes: Not specified, but models TE and TC denote specific chassis types (Enduro/Cross-Country) 👋 Introduction Market Position Positioning: Targeted at DIY enthusiasts, professional technicians, mechanics, and workshops for comprehensive repair and maintenance of Husqvarna TE/TC 250, 450, and 510 models from 2006. Competitive Analysis Value Proposition: Offers significant cost savings for owners by enabling self-maintenance and repair. Provides access to information identical to what professionals use. Key Features Instruction Style: Clear, step-by-step, illustrated instructions for ease of understanding and execution. Scope Of Coverage: Extremely broad, encompassing all aspects of the motorcycle from routine service to complete engine overhauls and troubleshooting. Accessibility: Instant download post-payment, accessible across multiple devices and operating systems. 📋 Manual Details Coverage Areas General Information: Yes Maintenance: Yes Troubleshooting: Yes Adjustments And Settings: Yes General Operations: Yes Engine Disassembly: Yes Engine Overhaul: Yes Engine Reassembly: Yes Front Suspension: Yes Rear Suspension: Yes Brakes: Yes Electric System: Yes Engine Cooling System: Yes Kits Assembly: Yes Hydraulic Clutch: Yes Optional Components: Yes Specific Tools: Yes Torque Wrench Settings: Yes Frame And Wheels: Yes Usa Cdn Aus Notes: Yes Page Count Estimated Page Count: Variable, potentially up to 4000 MB file size suggests extensive detail Manual Type Type: Service Manual / Repair Manual / Workshop Manual / Factory Manual Language Language: English (implied by product description) Format Format: PDF Download (potentially zipped) 📖 Manual Coverage Systems Covered Engine Systems: Complete engine disassembly, overhaul, and reassembly including cooling system and hydraulic clutch. Suspension Systems: Detailed coverage of front and rear suspension systems, including adjustments and maintenance. Braking Systems: Comprehensive coverage of brake system maintenance, repair, and troubleshooting. Electrical Systems: Detailed information on the motorcycle's electrical system, including wiring diagrams and component testing. Frame And Wheel Systems: Information pertaining to the frame, wheels, and related components, including specific settings. Procedures Included Preventative Maintenance: Yes, includes service intervals and maintenance procedures. Repair Procedures: Yes, detailed step-by-step instructions for various repair tasks. Troubleshooting Guidance: Yes, specific sections dedicated to diagnosing and resolving common issues. Diagnostic Procedures: Implied through troubleshooting and detailed component breakdowns. Rebuilding Procedures: Yes, explicit mention of engine rebuild instructions. Adjustment Procedures: Yes, covers setting and adjustments for various components. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine rebuilds and detailed diagnostics. Comparable to factory-issued technician manuals. Detail Level: Highly detailed with step-by-step instructions and illustrations. Illustrations: Illustrated with clear step-by-step instructions, likely including diagrams and exploded views. Component Breakdowns: Yes, detailed engine component breakdowns and exploded views of parts are mentioned. 📊 Manual Specifications File Format Format: PDF Compression: May be zipped (.zip, .rar) requiring unzipping software. Accessibility: Downloadable, can be saved to multiple devices (computer, iPad, hard disk) and accessed offline after download. Compatibility: Compatible with all operating systems (Windows, Linux, Mac), readable with any PDF reader. File Size: Potentially very large, up to 4000 MB. Modification Restrictions: No restrictions on printing or saving/burning to disc. Print Quality Quality: Very best quality, printable on any computer and printer. Binding Type Type: Not applicable (Digital PDF Download) Paper Type Type: Not applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Types: Four-stroke, single-cylinder (typical for Husqvarna models of this era, though specific configurations not detailed in product info). Engine Types Displacement Variants: 250cc, 450cc, 510cc Performance Horsepower: Specific figures not provided, but expected to vary by displacement. Typically in the range of 30-50+ HP for these models. Torque: Specific figures not provided. Expected to increase with displacement. Fuel System Fuel Delivery: Likely Carburetor for 2006 models, though fuel injection was emerging. Manual would specify. Engine Components Cooling System: Liquid-cooled (standard for these performance-oriented models). Manual covers this system. Clutch System: Hydraulic clutch control mentioned. Manual covers its assembly and operation. 🔧 Transmission Standard Type: Manual, constant-mesh, sequential gearbox (typical for...
This manual covers the 2006 TE and TC series motorcycles, including the TE 250, TE 450, TE 510, TC 250, TC 450, and TC 510 models. These models represent a continuation of a rich heritage in off-road motorcycling, built for performance and durability in demanding conditions. The engineering quality of these machines is reflected in their robust design and suitability for both competitive riding and general off-road use.
This comprehensive service manual provides detailed information for maintenance, repair, and troubleshooting of your TE/TC motorcycle. It covers all essential systems, including engine disassembly and overhaul, suspension, brakes, and electrical systems. The manual offers clear, step-by-step instructions, technical specifications, and torque settings, making it an invaluable resource for DIY enthusiasts, professional technicians, and workshops seeking to maintain their vehicles in optimal condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE/TC
Year:
2006
Sub Models:
TE 250, TE 450, TE 510, TC 250, TC 450, TC 510
Regions Covered:
USA/CDN-AUS models specifically mentioned, implied global coverage
Codes
Engine Codes:
Not specified, but models indicate 250cc, 450cc, and 510cc engine variants
Chassis Codes:
Not specified, but models TE and TC denote specific chassis types (Enduro/Cross-Country)
👋 Introduction
Market Position
Positioning:
Targeted at DIY enthusiasts, professional technicians, mechanics, and workshops for comprehensive repair and maintenance of Husqvarna TE/TC 250, 450, and 510 models from 2006.
Competitive Analysis
Value Proposition:
Offers significant cost savings for owners by enabling self-maintenance and repair. Provides access to information identical to what professionals use.
Key Features
Instruction Style:
Clear, step-by-step, illustrated instructions for ease of understanding and execution.
Scope Of Coverage:
Extremely broad, encompassing all aspects of the motorcycle from routine service to complete engine overhauls and troubleshooting.
Accessibility:
Instant download post-payment, accessible across multiple devices and operating systems.
📋 Manual Details
Coverage Areas
General Information:
Yes
Maintenance:
Yes
Troubleshooting:
Yes
Adjustments And Settings:
Yes
General Operations:
Yes
Engine Disassembly:
Yes
Engine Overhaul:
Yes
Engine Reassembly:
Yes
Front Suspension:
Yes
Rear Suspension:
Yes
Brakes:
Yes
Electric System:
Yes
Engine Cooling System:
Yes
Kits Assembly:
Yes
Hydraulic Clutch:
Yes
Optional Components:
Yes
Specific Tools:
Yes
Torque Wrench Settings:
Yes
Frame And Wheels:
Yes
Usa Cdn Aus Notes:
Yes
Page Count
Estimated Page Count:
Variable, potentially up to 4000 MB file size suggests extensive detail
Complete engine disassembly, overhaul, and reassembly including cooling system and hydraulic clutch.
Suspension Systems:
Detailed coverage of front and rear suspension systems, including adjustments and maintenance.
Braking Systems:
Comprehensive coverage of brake system maintenance, repair, and troubleshooting.
Electrical Systems:
Detailed information on the motorcycle's electrical system, including wiring diagrams and component testing.
Frame And Wheel Systems:
Information pertaining to the frame, wheels, and related components, including specific settings.
Procedures Included
Preventative Maintenance:
Yes, includes service intervals and maintenance procedures.
Repair Procedures:
Yes, detailed step-by-step instructions for various repair tasks.
Troubleshooting Guidance:
Yes, specific sections dedicated to diagnosing and resolving common issues.
Diagnostic Procedures:
Implied through troubleshooting and detailed component breakdowns.
Rebuilding Procedures:
Yes, explicit mention of engine rebuild instructions.
Adjustment Procedures:
Yes, covers setting and adjustments for various components.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine rebuilds and detailed diagnostics. Comparable to factory-issued technician manuals.
Detail Level:
Highly detailed with step-by-step instructions and illustrations.
Illustrations:
Illustrated with clear step-by-step instructions, likely including diagrams and exploded views.
Component Breakdowns:
Yes, detailed engine component breakdowns and exploded views of parts are mentioned.
📊 Manual Specifications
File Format
Format:
PDF
Compression:
May be zipped (.zip, .rar) requiring unzipping software.
Accessibility:
Downloadable, can be saved to multiple devices (computer, iPad, hard disk) and accessed offline after download.
Compatibility:
Compatible with all operating systems (Windows, Linux, Mac), readable with any PDF reader.
File Size:
Potentially very large, up to 4000 MB.
Modification Restrictions:
No restrictions on printing or saving/burning to disc.
Print Quality
Quality:
Very best quality, printable on any computer and printer.
Binding Type
Type:
Not applicable (Digital PDF Download)
Paper Type
Type:
Not applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Types:
Four-stroke, single-cylinder (typical for Husqvarna models of this era, though specific configurations not detailed in product info).
Engine Types
Displacement Variants:
250cc, 450cc, 510cc
Performance
Horsepower:
Specific figures not provided, but expected to vary by displacement. Typically in the range of 30-50+ HP for these models.
Torque:
Specific figures not provided. Expected to increase with displacement.
Fuel System
Fuel Delivery:
Likely Carburetor for 2006 models, though fuel injection was emerging. Manual would specify.
Engine Components
Cooling System:
Liquid-cooled (standard for these performance-oriented models). Manual covers this system.
Clutch System:
Hydraulic clutch control mentioned. Manual covers its assembly and operation.
🔧 Transmission
Standard
Type:
Manual, constant-mesh, sequential gearbox (typical for off-road motorcycles of this era). Number of gears not specified, likely 5 or 6.
Features
Gear Ratios:
The manual would contain detailed gear ratios for each model and transmission variant.
Fluid Requirements
Type:
Manual would specify appropriate transmission oil/gear oil type and viscosity (e.g., SAE 75W-90).
📐 Dimensions
Exterior
Type:
Off-road motorcycle, dimensions vary by model (250, 450, 510) and specific TE/TC designation. Manual may contain detailed schematics with measurements.
Weights
Dry Weight:
Specific figures not provided in product info, but typically in the range of 220-250 lbs (100-115 kg) for these models.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for off-road motorcycles in the same manner as passenger vehicles. Manual focuses on mechanical safety and proper operation.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual details their maintenance and function.
💡 Technology Features
Infotainment
Features:
Not applicable for this type of off-road motorcycle. Focus is on mechanical performance and durability.
Driver Assistance
Features:
Not applicable. This is a performance-oriented off-road machine.
Connectivity
Features:
Not applicable.
🔧 Maintenance
Service Intervals
Routine Maintenance:
Manual will provide detailed intervals for oil changes, filter replacements, chain adjustments, valve checks, etc., likely based on operating hours or mileage.
Fluid Specifications
Engine Oil:
Manual will specify the correct API service classification, viscosity grade (e.g., 10W-40, 15W-50), and brand recommendations. Likely a high-quality motorcycle-specific oil.
Coolant:
Manual will specify the type of coolant (e.g., ethylene glycol-based) and the correct mixture ratio with distilled water.
Brake Fluid:
Manual will specify the DOT rating for the hydraulic brake fluid (e.g., DOT 4).
Known Issues
Common Problems:
While not detailed in the product description, typical issues for off-road bikes of this era might include wear on suspension components, clutch wear, carburetor adjustments, and electrical connections. The manual's troubleshooting section is designed to address these.
Parts Information
Part Numbers:
The manual will likely include detailed part number breakdowns for all components, facilitating accurate parts ordering.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna has a long and storied history in motorcycle racing and manufacturing, particularly in off-road disciplines, dating back to the early 20th century.
Model Evolution
Evolution:
The TE (Enduro) and TC (Motocross/Cross-Country) lines represent Husqvarna's core off-road offerings, with continuous development in engine technology, suspension, and chassis design.
Production
Production Period:
2006 model year.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Husqvarna motorcycles have historically received numerous awards and accolades in various off-road racing disciplines. Specific awards for the 2006 models are not detailed in the product information.
Ratings
Expert Reviews:
The quality and comprehensiveness of this manual are indicated by its use by professional technicians and workshops, suggesting high regard for its technical accuracy and utility.
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