2011 Husqvarna TE 250-310 TEI 250 TC 250-250I TXCI 250 Workshop Service Repair Manual Download 11 PDF
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Basic Information Identification Make: Husqvarna Model: TE 250, TE 310, TEI 250, TC 250, TC 250i, TXCI 250 Year: 2011 Codes Product Identifier: 2011 Husqvarna TE 250-310 TEI 250 TC 250-250I TXCI 250 Workshop Service Repair Manual Download 11 PDF Introduction Market Position Segment: Dual-sport and Motocross motorcycles Target Audience: Owners and technicians performing maintenance, repair, and troubleshooting on 2011 Husqvarna TE, TEI, TC, and TXCI models. Competitive Analysis Key Competitors: KTM EXC/SX series, Yamaha WR/YZ series, Honda CRF series, Kawasaki KX/KLX series, Suzuki RM/DR series. Key Features Manual Benefit: Provides essential OEM-level information for maintaining and repairing specific 2011 Husqvarna off-road models, ensuring accuracy and efficiency. Completeness: The description 'Most Complete OEM' suggests it covers a broad range of technical information, not just basic procedures. Manual Details Coverage Areas Model Variants Covered: TE 250, TE 310, TEI 250, TC 250, TC 250i, TXCI 250 Model Years Covered: 2011 Page Count Estimated Page Count: Refer to individual PDF files within the download (highly variable for workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF (11 individual files likely) Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, repair, and troubleshooting for all engine components (pistons, rings, cylinders, crankshaft, connecting rods, valves, camshafts, timing, lubrication, cooling). Fuel System: Fuel injection system (EFI), fuel pump, injectors, sensors, ECU, fuel tank, lines, and troubleshooting. Ignition System: Ignition coil, spark plug, CDI unit, wiring diagrams, and diagnostics. Transmission: Clutch operation, gearbox disassembly, assembly, inspection, gear selection, lubrication, and troubleshooting. Suspension: Front fork (WP components likely) disassembly, assembly, seal replacement, oil levels, damping adjustments. Rear shock absorber overhaul, spring rates, and linkage system maintenance. Brakes: Hydraulic brake system (Brembo components likely), caliper service, master cylinder overhaul, brake pad replacement, fluid bleeding, rotor inspection, and troubleshooting. Electrical System: Wiring diagrams for all systems, lighting, battery, charging system, starter motor, sensors, ECU functions, and diagnostic procedures. Cooling System: Radiator, hoses, thermostat, fan operation, coolant specifications, and bleeding procedures. Exhaust System: Exhaust pipe and muffler inspection, maintenance, and relevant component torque specifications. Chassis Frame: Frame inspection, torque specifications for fasteners, and component mounting. Wheels Tires: Wheel bearing inspection and replacement, spoke tensioning (for spoked wheels), tire pressure recommendations, and rim specifications. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment and lubrication, spark plug replacement, air filter cleaning/replacement, valve clearance checks, coolant flushes. Diagnostic Troubleshooting: Step-by-step guides for diagnosing common and uncommon issues across all systems, including error code interpretations where applicable. Engine Rebuild: Complete procedures for engine disassembly, cleaning, inspection of wear limits, part replacement, and reassembly for full engine overhauls. Suspension Overhaul: Detailed instructions for rebuilding front forks and rear shock absorbers, including seal and bushing replacement. Brake System Service: Complete instructions for brake bleeding, caliper and master cylinder servicing, and pad/rotor replacement. Electrical System Repair: Troubleshooting wiring faults, component testing, and connector servicing using provided wiring diagrams. Fuel System Cleaning: Instructions for cleaning fuel injectors, checking fuel pressure, and inspecting fuel lines. Transmission Repair: Detailed steps for gearbox disassembly, inspection of gears and shift components, and reassembly. Torque Specifications: Comprehensive list of torque values for all critical fasteners across the motorcycle. Technical Depth Depth Level: Comprehensive OEM-level detail suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and component rebuilds. Diagnostic Tools: Likely includes information on diagnostic connectors, potential scan tool usage (if applicable to the 2011 EFI system), and sensor data interpretation. Special Tools: May specify required special tools for certain procedures (e.g., flywheel puller, specific seal drivers, valve spring compressors). Manual Specifications File Format Digital Format: PDF Searchability: Likely searchable text within PDF files, allowing quick access to specific topics. Print Quality Resolution: High-resolution scans of original documentation, suitable for clear printing. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder (Specific engine configurations may vary slightly between TE 250/310, TC 250, etc.) Displacement Te250: 249.5 cc (approximate) Displacement Te310: 297.3 cc (approximate) Bore Stroke Te250: 76 mm x 54.9 mm (typical for 250cc variant) Bore Stroke Te310: 82 mm x 57.1 mm (typical for 310cc variant) Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Te250 Est: Approx. 35-40 HP (may vary with exhaust/tuning) Horsepower Te310 Est: Approx. 40-45 HP (may vary with exhaust/tuning) Torque Est: Refer to specific model data within manual, typically in the 20-30 lb-ft range. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 91 octane recommended) Lubrication Oil Type: High-quality synthetic motorcycle oil, SAE 10W/50 or similar as per manual specification. Oil Capacity: Refer to manual; typically around 1.0 - 1.5 liters for these models. Transmission Standard Transmission Type: 6-speed constant mesh sequential gearbox Clutch Type: Wet, multi-plate, hydraulic actuation Features...
Front fork (WP components likely) disassembly, assembly, seal replacement, oil levels, damping adjustments. Rear shock absorber overhaul, spring rates, and linkage system maintenance.
Brakes:
Hydraulic brake system (Brembo components likely), caliper service, master cylinder overhaul, brake pad replacement, fluid bleeding, rotor inspection, and troubleshooting.
Electrical System:
Wiring diagrams for all systems, lighting, battery, charging system, starter motor, sensors, ECU functions, and diagnostic procedures.
Cooling System:
Radiator, hoses, thermostat, fan operation, coolant specifications, and bleeding procedures.
Exhaust System:
Exhaust pipe and muffler inspection, maintenance, and relevant component torque specifications.
Chassis Frame:
Frame inspection, torque specifications for fasteners, and component mounting.
Wheels Tires:
Wheel bearing inspection and replacement, spoke tensioning (for spoked wheels), tire pressure recommendations, and rim specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment and lubrication, spark plug replacement, air filter cleaning/replacement, valve clearance checks, coolant flushes.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing common and uncommon issues across all systems, including error code interpretations where applicable.
Engine Rebuild:
Complete procedures for engine disassembly, cleaning, inspection of wear limits, part replacement, and reassembly for full engine overhauls.
Suspension Overhaul:
Detailed instructions for rebuilding front forks and rear shock absorbers, including seal and bushing replacement.
Brake System Service:
Complete instructions for brake bleeding, caliper and master cylinder servicing, and pad/rotor replacement.
Electrical System Repair:
Troubleshooting wiring faults, component testing, and connector servicing using provided wiring diagrams.
Fuel System Cleaning:
Instructions for cleaning fuel injectors, checking fuel pressure, and inspecting fuel lines.
Transmission Repair:
Detailed steps for gearbox disassembly, inspection of gears and shift components, and reassembly.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners across the motorcycle.
Technical Depth
Depth Level:
Comprehensive OEM-level detail suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and component rebuilds.
Diagnostic Tools:
Likely includes information on diagnostic connectors, potential scan tool usage (if applicable to the 2011 EFI system), and sensor data interpretation.
Special Tools:
May specify required special tools for certain procedures (e.g., flywheel puller, specific seal drivers, valve spring compressors).
Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely searchable text within PDF files, allowing quick access to specific topics.
Print Quality
Resolution:
High-resolution scans of original documentation, suitable for clear printing.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single-cylinder (Specific engine configurations may vary slightly between TE 250/310, TC 250, etc.)
Displacement Te250:
249.5 cc (approximate)
Displacement Te310:
297.3 cc (approximate)
Bore Stroke Te250:
76 mm x 54.9 mm (typical for 250cc variant)
Bore Stroke Te310:
82 mm x 57.1 mm (typical for 310cc variant)
Cooling System:
Liquid-cooled
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Te250 Est:
Approx. 35-40 HP (may vary with exhaust/tuning)
Horsepower Te310 Est:
Approx. 40-45 HP (may vary with exhaust/tuning)
Torque Est:
Refer to specific model data within manual, typically in the 20-30 lb-ft range.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Lubrication
Oil Type:
High-quality synthetic motorcycle oil, SAE 10W/50 or similar as per manual specification.
Oil Capacity:
Refer to manual; typically around 1.0 - 1.5 liters for these models.
Transmission
Standard
Transmission Type:
6-speed constant mesh sequential gearbox
Clutch Type:
Wet, multi-plate, hydraulic actuation
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual.
Final Drive:
Chain drive
Dimensions
Exterior
Wheelbase:
Varies slightly by model, expect approx. 1470-1495 mm
Weights
Dry Weight:
TE 250: Approx. 106 kg (233 lbs); TE 310: Approx. 107 kg (236 lbs)
Fuel Capacity:
Approx. 7.5 - 8.5 liters
Safety Features
Ratings
Crash Safety Ratings:
Not Applicable (Off-road motorcycles typically do not undergo standardized crash testing like street vehicles).
Active Features
Braking System:
Hydraulic disc brakes front and rear (likely Brembo).
Anti-lock Braking System (ABS) was not standard or widely available on off-road focused models like these in 2011. Verify specific model if it has ABS.
Connectivity
Diagnostic Port:
Likely an OBD-II style or proprietary connector for electronic diagnostics. Manual will detail its location and use.
Maintenance
Service Intervals
Engine Oil Change:
Typically every 10-15 hours of riding or annually, as specified in the manual.
Air Filter Cleaning:
Check and clean after every few rides, or more frequently in dusty conditions.
Spark Plug Replacement:
Inspect at major service intervals, replace as needed based on condition (e.g., every 20-30 hours or annually).
Valve Clearance Check:
Typically every 20-30 hours of riding or annually.
Chain Lubrication Adjustment:
Check and adjust tension before every ride or daily during extended use.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W/50 recommended, but always verify with manual.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Potential for sensor issues (TPS, MAP), injector clogging, or minor electrical gremlins can occur with age and use. Refer to manual for specific EFI diagnostics.
Suspension Maintenance:
Regular fork seal and oil changes are crucial for optimal performance and longevity.
Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, originating in Sweden in 1903. It has a strong heritage in off-road racing (Motocross, Enduro).
Model Evolution
2011 Context:
The 2011 models represent a period where Husqvarna was owned by BMW Group, often leading to shared technology and development, particularly with suspension (WP) and engine components. This era saw a focus on competitive performance in the Enduro (TE) and Motocross (TC) segments.
Production
Manufacturing Location:
Historically Sweden, but during the BMW ownership (2007-2013), production likely occurred in Italy or a shared European facility.
Awards & Recognition
Recognitions
Off Road Performance:
Husqvarna models of this era were generally well-regarded for their competitive performance in their respective classes, often praised for handling and engine characteristics. Specific awards would be model-specific reviews from motorcycle publications.
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