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Basic Information
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Identification
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Make:
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Husqvarna
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Model:
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TE250, TE450, TE510, TC250, TC450, TC510, SM400R, SM450R, SM510R, SMR450-R
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Year:
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2007
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Codes
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Product Name:
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Husqvarna TE250 TE450 TC250 TC450 WorkManual2007
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Non Usa Cdn Serial Prefix Te250:
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ZCGH810AA7V
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Non Usa Cdn Serial Prefix Te450:
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ZCGH812AA7V
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Non Usa Cdn Serial Prefix Te510:
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ZCGH813AA7V
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Non Usa Cdn Serial Prefix Tc250:
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ZCGH810AA7V05
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Non Usa Cdn Serial Prefix Tc450:
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ZCGH812AA7V05
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Non Usa Cdn Serial Prefix Tc510:
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ZCGH813AA7V05
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Non Usa Cdn Serial Prefix Sm400R:
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ZCGH801AD7V
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Non Usa Cdn Serial Prefix Sm450R:
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ZCGH812AB7V
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Non Usa Cdn Serial Prefix Sm510R:
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ZCGH813AB7V
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Non Usa Cdn Serial Prefix Smr450R:
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ZCGH822AB7V05
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Usa Cdn Serial Prefix Te250:
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ZCGECECA#7V10
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Usa Cdn Serial Prefix Te450:
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ZCGECENB#7V10
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Usa Cdn Serial Prefix Te510:
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ZCGECEHB#7V10
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Usa Cdn Serial Prefix Tc250:
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ZCGTC250#7V00
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Usa Cdn Serial Prefix Tc450:
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ZCGTC450#7V00
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Usa Cdn Serial Prefix Tc510:
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ZCGTC510#7V00
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Usa Cdn Serial Prefix Sm450R:
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ZCGAFENB#7V10
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Usa Cdn Serial Prefix Sm510R:
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ZCGAFEHB#7V10
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Usa Cdn Serial Prefix Smr450R:
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ZCGSM453#7V00
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Introduction
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Market Position
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Target Audience:
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Husqvarna owners, independent repair shops, and mechanics specializing in off-road and supermoto motorcycles.
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Competitive Analysis
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Value Proposition:
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Provides essential technical data and procedures for maintaining and repairing a range of Husqvarna 2007 models, crucial for DIY enthusiasts and professional mechanics alike.
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Key Features
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Comprehensiveness:
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708 pages of detailed information covering multiple models and variants, offering a complete resource.
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Accessibility:
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Digital PDF format allows for easy searching, printing of specific sections, and cross-device access.
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Model Specificity:
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Covers a specific model year (2007) and multiple engine displacements within the TE, TC, SM, and SMR lines.
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Manual Coverage
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Systems Covered
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Engine Overhaul:
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Complete disassembly, inspection, repair, and reassembly of all engine components.
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Fuel System:
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Carburetor/fuel injection system maintenance, cleaning, adjustment, and troubleshooting.
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Ignition System:
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Spark plug, CDI unit, ignition coil, and related component testing and replacement.
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Cooling System:
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Radiator, coolant, water pump, and fan system service and repair.
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Transmission And Clutch:
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Gearbox disassembly, maintenance, clutch operation, and adjustment.
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Suspension System:
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Front fork (e.g., Marzocchi) and rear shock absorber (e.g., Sachs) service, seal replacement, and adjustments.
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Brake System:
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Hydraulic brake system maintenance, pad replacement, fluid bleeding, and caliper service (e.g., Brembo).
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Electrical System:
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Wiring diagrams, lighting, starter motor, battery, charging system, and switchgear troubleshooting.
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Chassis And Frame:
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Frame inspection, steering head bearing service, and general chassis maintenance.
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Bodywork And Plastics:
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Removal, installation, and repair of body panels, fenders, and seats.
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Wheels And Tires:
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Tire replacement, wheel bearing service, and spoke tensioning (if applicable).
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, chain adjustment, lubrication, and general inspection schedules.
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Troubleshooting Guides:
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Systematic diagnostic procedures for common problems and performance issues.
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Repair Procedures:
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Step-by-step instructions for component replacement and repair.
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Disassembly And Reassembly:
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Detailed instructions for stripping down and rebuilding major vehicle systems.
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Wiring Diagrams:
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Comprehensive electrical schematics for all models covered.
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Technical Depth
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Depth Of Coverage:
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Comprehensive, covering everything from basic adjustments to full engine rebuilds and electrical system diagnostics.
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Diagnostic Tools Recommended:
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References to specific tools for accurate diagnosis and repair (e.g., torque wrenches, feeler gauges, multimeter).
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Torque Specifications:
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Detailed torque values for critical fasteners across all major components.
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Special Tool Requirements:
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Identification of any specific Husqvarna or aftermarket tools required for certain procedures.
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Engine Specifications
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Primary Engine
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Engine Type:
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Single-cylinder, 4-stroke (likely liquid-cooled, DOHC, 4-valve design typical for Husqvarna of this era).
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Engine Variants
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Displacements:
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Approximately 250cc, 450cc, and 510cc (actual displacement may vary slightly based on specific model code and bore/stroke).
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Performance
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Horsepower Range:
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Estimated 30-50+ HP depending on displacement and specific model tune (e.g., off-road vs. supermoto).
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Torque Range:
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Estimated 25-40+ Nm depending on displacement.
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Fuel System
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Fuel Delivery:
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Likely Keihin carburetors for TE/TC models, possibly Mikuni or Keihin for SM/SMR, or early fuel injection systems depending on specific variants.
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Lubrication
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Oil Type Recommendation:
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Full synthetic motorcycle-specific engine oil, SAE 10W-50 or 15W-50 often recommended. Exact specification to be found in manual.
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Engine Components
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Valvetrain:
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DOHC (Double Overhead Camshafts), 4 valves per cylinder.
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Maintenance
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Service Intervals
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Engine Oil Change:
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Recommended every 50-100 operating hours or annually, whichever comes first. Consult manual for precise interval.
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Air Filter Cleaning:
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Frequent checks and cleaning, especially under dusty conditions. Recommended every 10-20 operating hours.
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Valve Clearance Check:
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Recommended every 100-200 operating hours. Precise interval to be verified in manual.
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Fluid Specifications
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Coolant Type:
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Ethylene glycol based coolant, 50% mixture with distilled water. Manual will specify exact type.
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Brake Fluid Type:
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DOT 4 hydraulic brake fluid.
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Known Issues
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Common Wear Items:
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Clutch plates, wheel bearings, steering head bearings, fork seals, brake pads, and spark plugs are typical wear items.
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Potential Reliability Points:
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While generally robust, early models may have experienced issues with stator failures or minor electrical gremlins. Regular maintenance is key.
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