Husqvarna TE449 2011 Workshop Service Repair Manual
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Basic Information Identification Make: Husqvarna Model: TE449 Year: 2011 Product Type: Workshop Service Repair Manual Format Delivery: PDF Download Introduction Market Position Segment: Dual-sport/Enduro motorcycle. Competitive Analysis Competitors 2011: KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KLX series. Key Features Engine Type: Single-cylinder, four-stroke engine (specific configuration to be detailed). Chassis Design: Likely utilizes a trellis or perimeter frame for rigidity and handling. Suspension Setup: High-quality, adjustable front forks and rear shock absorber for off-road capability. Intended Use: Off-road riding, trail riding, and potential dual-sport use with appropriate modifications. Manual Details Coverage Areas General Coverage: Complete factory service and repair information for the 2011 Husqvarna TE449. Page Count Estimated Pages: Hundreds (exact count not specified, but implies comprehensive) Manual Type Type: Workshop Service Repair Manual Language Primary Language: English Format File Format: PDF Manual Coverage Systems Covered Engine: Detailed information on engine components, disassembly, assembly, timing, lubrication, cooling, and troubleshooting. Fuel System: Carburetor (or fuel injection if applicable for model year) specifications, adjustments, cleaning, and repair. Ignition System: Ignition timing, spark plug specifications, coil testing, and troubleshooting. Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, chain and sprocket maintenance, and lubrication. Suspension Forks: Front fork service (oil changes, seal replacement), rear shock absorber maintenance and adjustment. Brakes: Brake system inspection, fluid replacement, caliper service, master cylinder maintenance, and bleeding procedures. Electrical System: Wiring diagrams, battery maintenance, lighting system, starter motor, charging system diagnostics, and fuse identification. Cooling System: Radiator, hoses, coolant specifications, and bleeding procedures. Frame Chassis: Frame inspection, steering head bearing maintenance, and swingarm service. Wheels Tires: Tire pressure recommendations, wheel bearing service, and spoke tensioning (if applicable). Procedures Included Scheduled Maintenance: Routine maintenance tasks, service intervals, and recommended checks. Troubleshooting: Diagnostic procedures for common problems, fault finding charts, and solutions. Disassembly Reassembly: Step-by-step instructions for taking apart and putting back together various motorcycle components. Repair Procedures: Detailed instructions for fixing specific parts and systems. Technical Specifications: Torque values, clearances, fluid capacities, and electrical specifications. Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis and repair. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Manual Specifications File Format PDF Quality: High-resolution, printable pages. Searchable text is likely present. Print Quality Printability: Designed for printing individual pages or the entire manual. Binding Type Binding For Print: Not applicable for digital download, but intended for binding if printed. Paper Type Paper Type For Print: Not applicable for digital download, but ideal for standard printer paper. Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 449cc (approximate, specific bore and stroke required from manual) Bore X Stroke: Not specified in product data, requires manual consultation. Cooling System: Liquid-cooled Valve Train: DOHC (Double Overhead Camshaft) with 4 valves (typical for this class) Performance Horsepower: Not specified in product data, requires manual consultation. Typically in the 45-55 HP range for this displacement. Torque: Not specified in product data, requires manual consultation. Likely in the 35-40 lb-ft range. Fuel System Carburetor Or Efi: Likely Keihin FCR or Mikuni flat-slide carburetor, or a specific EFI system for the 2011 model year. Manual will confirm. Fuel Type: Unleaded gasoline Fuel Tank Capacity: Not specified in product data, requires manual consultation. Typically 2.5-3.5 gallons for this type of bike. Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Transmissions: N/A (standard for this model) Features Clutch Type: Wet, multi-plate clutch (typical) Final Drive: Chain drive Dimensions Exterior Length: Not specified in product data, requires manual consultation. Width: Not specified in product data, requires manual consultation. Height: Not specified in product data, requires manual consultation. Wheelbase: Not specified in product data, requires manual consultation. Typically around 57-58 inches. Weights Dry Weight: Not specified in product data, requires manual consultation. Likely in the 240-260 lbs range. Wet Weight: Not specified in product data, requires manual consultation. Add approx. 20-30 lbs for fluids. Safety Features Ratings Safety Ratings: N/A for off-road motorcycles (no official crash test ratings like cars). Active Features Braking System: Hydraulic disc brakes front and rear. Specific caliper and rotor sizes would be in the manual. Tires: Knobby off-road tires. Specific sizes (e.g., 90/90-21 front, 120/90-18 rear) would be in the manual. Passive Features Frame Integrity: Designed for off-road stress and impact. Technology Features Infotainment Infotainment System: N/A (This is a pure off-road/enduro motorcycle, no modern infotainment features). Driver Assistance Rider Aids: N/A (No electronic rider aids like ABS or traction control typically found on this type of bike). Connectivity Connectivity Features: N/A Instrumentation Dashboard: Likely a digital LCD display for speed, odometer, trip meter, clock, and basic indicator lights (turn signals, high beam, neutral, oil pressure). Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 10-15 hours of riding or annually. Engine oil and filter type critical. Air Filter Cleaning: Refer to manual; frequent cleaning or replacement recommended...
Routine maintenance tasks, service intervals, and recommended checks.
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts, and solutions.
Disassembly Reassembly:
Step-by-step instructions for taking apart and putting back together various motorcycle components.
Repair Procedures:
Detailed instructions for fixing specific parts and systems.
Technical Specifications:
Torque values, clearances, fluid capacities, and electrical specifications.
Wiring Diagrams:
Comprehensive electrical schematics for easy diagnosis and repair.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.
Manual Specifications
File Format
PDF Quality:
High-resolution, printable pages. Searchable text is likely present.
Print Quality
Printability:
Designed for printing individual pages or the entire manual.
Binding Type
Binding For Print:
Not applicable for digital download, but intended for binding if printed.
Paper Type
Paper Type For Print:
Not applicable for digital download, but ideal for standard printer paper.
Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
449cc (approximate, specific bore and stroke required from manual)
Bore X Stroke:
Not specified in product data, requires manual consultation.
Cooling System:
Liquid-cooled
Valve Train:
DOHC (Double Overhead Camshaft) with 4 valves (typical for this class)
Performance
Horsepower:
Not specified in product data, requires manual consultation. Typically in the 45-55 HP range for this displacement.
Torque:
Not specified in product data, requires manual consultation. Likely in the 35-40 lb-ft range.
Fuel System
Carburetor Or Efi:
Likely Keihin FCR or Mikuni flat-slide carburetor, or a specific EFI system for the 2011 model year. Manual will confirm.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Not specified in product data, requires manual consultation. Typically 2.5-3.5 gallons for this type of bike.
Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Optional Transmissions:
N/A (standard for this model)
Features
Clutch Type:
Wet, multi-plate clutch (typical)
Final Drive:
Chain drive
Dimensions
Exterior
Length:
Not specified in product data, requires manual consultation.
Width:
Not specified in product data, requires manual consultation.
Height:
Not specified in product data, requires manual consultation.
Wheelbase:
Not specified in product data, requires manual consultation. Typically around 57-58 inches.
Weights
Dry Weight:
Not specified in product data, requires manual consultation. Likely in the 240-260 lbs range.
Wet Weight:
Not specified in product data, requires manual consultation. Add approx. 20-30 lbs for fluids.
Safety Features
Ratings
Safety Ratings:
N/A for off-road motorcycles (no official crash test ratings like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and rotor sizes would be in the manual.
Tires:
Knobby off-road tires. Specific sizes (e.g., 90/90-21 front, 120/90-18 rear) would be in the manual.
Passive Features
Frame Integrity:
Designed for off-road stress and impact.
Technology Features
Infotainment
Infotainment System:
N/A (This is a pure off-road/enduro motorcycle, no modern infotainment features).
Driver Assistance
Rider Aids:
N/A (No electronic rider aids like ABS or traction control typically found on this type of bike).
Connectivity
Connectivity Features:
N/A
Instrumentation
Dashboard:
Likely a digital LCD display for speed, odometer, trip meter, clock, and basic indicator lights (turn signals, high beam, neutral, oil pressure).
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 10-15 hours of riding or annually. Engine oil and filter type critical.
Air Filter Cleaning:
Refer to manual; frequent cleaning or replacement recommended for off-road use.
Valve Clearance Check:
Refer to manual; typically every 20-30 hours of riding.
Fluid Specifications
Engine Oil Type:
Refer to manual. Likely a high-quality synthetic 10W-50 or 10W-40 motorcycle specific oil meeting JASO MA/MA2 standards.
Engine Oil Capacity:
Refer to manual. Typically around 1.0-1.2 liters.
Coolant Type:
Refer to manual. Ethylene glycol based, permanent type antifreeze. Mixture ratio (e.g., 50/50).
Fork Oil Type Viscosity:
Refer to manual. Likely a specific grade of fork oil (e.g., Showa SS-10 or SAE 10W). Specific volume per leg crucial.
Brake Fluid Type:
Refer to manual. DOT 4 or DOT 5.1 recommended for most modern motorcycles.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, steering head bearings, fork seals, piston and rings (high-hour use).
Electrical Gremlins:
While not inherent to all models, wiring harness integrity and connector corrosion can be issues on off-road bikes due to exposure. Manual is key for diagnosis.
Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1689 (originally for firearms).
Model Evolution
Te Series Legacy:
The TE (Teka Enduro) series represents Husqvarna's long-standing tradition in the Enduro racing world.
Production
Manufacturing Origin 2011:
Husqvarna Motorcycles was owned by BMW Group in 2011, with production likely in Italy (Varese).
Awards & Recognition
Recognitions
Brand Awards:
Husqvarna has a strong history of success in off-road racing disciplines like Enduro and Motocross, often winning class championships.
Ratings
Rider Reviews General:
The TE449 was generally well-received for its performance, handling, and off-road capability, though sometimes criticized for price or minor reliability nuances compared to Japanese counterparts.
Certifications
Emission Standards:
Conforms to emission standards applicable to the model year and market of sale. Manual may specify standards.
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